SciTransfer
NOUVEAU · Project

Sustainable and Low-Cost Hydrogen Production via Rare-Earth Free Solid Oxide Cells

energyTestedTRL 5

Imagine a machine that turns water and electricity into clean hydrogen fuel, but currently relies on expensive, hard-to-get minerals from other countries. This project finds a way to build these machines using common materials and recycled parts instead of rare earth elements. It's like swapping a luxury imported part for a high-performance recycled one that works just as well.

By the numbers
30%
Reduction in rare earth elements (REE)
50-70%
Recycled Yttrium recovery rate
20%
Reduction in Chromium (Cr)
> 95%
Relative density of interconnect steel
The business problem

What needed solving

SOEC technology relies on expensive, imported rare earth elements and suffers from interconnect corrosion, which increases costs and limits the scalability of green hydrogen production.

The solution

What was built

A high-density (>95%) low-Cr interconnect steel, REE-reduced ceramic powders for electrodes, and an integrated SOC system demo.

Audience

Who needs this

Hydrogen electrolyzer manufacturersSpecialty steel and coating companiesCritical raw material recycling firmsGreen energy infrastructure developers
Business applications

Who can put this to work

Green Hydrogen Production
enterprise
Target: Electrolyzer Manufacturer

If you are an electrolyzer manufacturer dealing with high raw material costs and supply chain risks for rare earths — this project developed La-free electrodes and recycled Yttrium components that reduce rare earth element use by 30%. This lowers dependency on imports and reduces the cost per kW.

Advanced Materials
mid-size
Target: Specialty Steel Producer

If you are a steel producer dealing with corrosion and chromium leakage in energy systems — this project developed a low-Cr interconnect steel with > 95% relative density. This improves the lifespan and stability of the energy cell.

Circular Economy
SME
Target: Industrial Recycling Firm

If you are a recycling firm dealing with hazardous or low-value electronic waste — this project developed methods to recover 50-70% of Yttrium from electrolytes. This creates a new revenue stream from recovered critical raw materials.

Frequently asked

Quick answers

How does this project reduce the cost of SOEC systems?

It targets the most expensive part, the stainless steel interconnect, by reducing chromium and using powder-metallurgical methods. It also reduces the use of expensive rare earth elements by 30%.

Can this be produced at an industrial scale?

Yes, the project utilizes scalable coating methods including slot-die coating, spray printing, and green inks to facilitate mass production.

What is the IP or licensing status of the materials?

Based on available project data, the project focuses on developing new formulations for powders and coatings, but specific licensing terms are not provided.

Does this comply with EU environmental regulations?

The project specifically incorporates SSbD (Sustainable-by-Design) tools and ensures regulatory compliance through REACH updates.

When will the results be available for integration?

The project period runs from 2022-09-01 to 2025-11-30, suggesting results will be finalized by late 2025.

Consortium

Who built it

The consortium is highly industry-oriented with a 43% industry ratio, comprising 14 partners across 7 countries. With 6 industrial partners (including 3 SMEs) and 8 research/university entities, the project is well-balanced between academic discovery and commercial application, specifically in materials design and SOC engineering.

How to reach the team

Contact VLAAMSE INSTELLING VOOR TECHNOLOGISCH ONDERZOEK N.V. in Belgium

Next steps

Talk to the team behind this work.

Contact us to connect with the NOUVEAU consortium for licensing rare-earth free electrode formulations.