SciTransfer
NEXTBAT · Project

High-Performance Sustainable Battery Systems for Electric Transport and Mobile Applications

transportTestedTRL 5

Imagine a battery that is much lighter and holds more power, like upgrading a heavy old suitcase to a lightweight high-capacity travel bag. It uses smart software to act like a health monitor, making the battery last longer and stay safer. When it's finally worn out, it's designed to be easily taken apart and recycled, almost like Lego bricks.

By the numbers
30-50%
increase in energy/power density
25%
reduction in battery weight
20%
increase in battery lifetime
100%
hardware recyclability w/w
50-80%
cell recyclability
The business problem

What needed solving

Electric transport is hindered by batteries that are too heavy, too expensive to produce, and difficult to recycle, which increases the total cost of ownership and environmental impact.

The solution

What was built

Two interoperable battery prototypes and a suite of software for battery design, management, and manufacturing optimization.

Audience

Who needs this

Electric vehicle manufacturersBattery pack assemblersBattery recycling companiesElectric powertrain engineers
Business applications

Who can put this to work

Electric Vehicle Manufacturing
enterprise
Target: EV OEM

If you are an EV OEM dealing with heavy battery packs that limit vehicle range — this project developed lightweight materials and new architectures that reduce battery weight by 25% and increase energy density by 30-50%.

Battery Manufacturing
mid-size
Target: Battery Cell Producer

If you are a battery cell producer dealing with high waste and low sustainability scores — this project developed a design for high recyclability, targeting 100% w/w for hardware and 50-80% for cells.

Fleet Management
enterprise
Target: Electric Logistics Operator

If you are a logistics operator dealing with frequent and costly battery replacements — this project developed electronic sensing systems that increase battery lifetime by 20% at a State of Health of 80%.

Frequently asked

Quick answers

Will this technology reduce the final price of electric vehicles?

The project aims to boost attractiveness for citizens and businesses by offering lower prices through decreased production costs and high recyclability of components.

At what industrial scale is the technology currently available?

The project is developing two interoperable prototypes and aims to reach TRL5 by the end of the project period.

Are there patents or licensing options for the software developed?

Based on available project data, the project has developed software for battery design, management, and manufacturing optimization, but specific licensing terms are not listed.

How does this impact regulatory compliance for carbon footprints?

The project aligns with the EU Circular Economy Action Plan to improve Life Cycle Assessment and reduce the carbon footprint of the battery value chain.

What is the timeline for implementing these improvements?

The project is active from June 2023 to November 2026, with initial safety testing and prototype design already in progress.

Consortium

Who built it

The consortium is heavily weighted toward industrial application, with 8 industry partners (57% of the group) and 6 research centers. This balance suggests a strong focus on commercial viability rather than pure theory, involving 14 partners across 7 countries, including a mix of SMEs and large research organizations like VTT.

How to reach the team

Contact TEKNOLOGIAN TUTKIMUSKESKUS VTT OY in Finland

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for the NEXTBAT battery management software.

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