SciTransfer
NewWave · Project

Bio-based Building Materials Replacing Toxic Chemicals and Concrete with Wood-derived Alternatives

constructionPilotedTRL 6

Imagine taking waste wood and 'unzipping' it using heat to get the raw ingredients needed for glue and plastic. Instead of using harsh chemicals like formaldehyde, this process creates natural resins and foams. These are then used to make super-strong wood panels and outdoor timber that don't rot.

By the numbers
30% to over 90%
GHG emission avoidance
75%
Industry ratio in consortium
The business problem

What needed solving

The construction and chemical industries rely on toxic substances like formaldehyde and creosote and carbon-heavy materials like steel and concrete. There is a critical need for non-toxic, bio-based alternatives that maintain structural durability.

The solution

What was built

A thermochemical fractionation process to create bio-oil fractions and a pilot plant for producing modified wood.

Audience

Who needs this

CLT and engineered wood manufacturersMDF and plywood producersBio-based chemical manufacturersSustainable construction firms
Business applications

Who can put this to work

Construction
enterprise
Target: Structural Engineering Firm

If you are a structural engineering firm dealing with high carbon footprints from steel and concrete — this project developed Cross Laminated Timber (CLT) that replaces these heavy materials as structural components. This allows for sustainable building with a GHG emission avoidance of up to 90%.

Furniture & Interior Design
mid-size
Target: MDF and Plywood Manufacturer

If you are an MDF manufacturer dealing with strict regulations on toxic formaldehyde emissions — this project developed non-toxic, bio-based resins. This replaces hazardous chemicals with sustainable alternatives for interior usage.

Chemicals
SME
Target: Specialty Chemical Producer

If you are a chemical producer dealing with the need for green solvents or coolants — this project developed furan base-chemicals and polyols from biomass. These can be used in the bulk and fine chemical industry as sustainable alternatives to petroleum products.

Frequently asked

Quick answers

What is the estimated cost or price of these materials?

Based on available project data, specific pricing is not provided, but the project assesses economic performance to ensure the production is sustainable.

Is this technology ready for industrial scale?

The project aims to reach TRL-6 by the end of the term, meaning it is moving toward industrial demonstration via a pilot plant for modified wood.

How is the IP and licensing handled?

Based on available project data, specific licensing terms are not mentioned, but the consortium includes 9 industrial partners who are developing the manufacturing lines.

What is the timeline for market entry?

The project runs from 2022-04-01 to 2026-03-31, with the goal of reaching TRL-6 by the end of this period.

How does this integrate into existing manufacturing?

The project focuses on four specific manufacturing lines (ML) for engineered wood, furan chemicals, polyurethanes, and modified wood, designed to replace toxic inputs in existing processes.

Consortium

Who built it

The consortium is heavily weighted toward commercial application, with a 75% industry ratio consisting of 9 industrial partners, including 7 SMEs. This high level of private sector involvement, led by BTG Biomass Technology Group BV, suggests a strong focus on market viability and industrial scaling rather than purely academic research.

How to reach the team

Contact B.T.G. Biomass Technology Group BV in the Netherlands

Next steps

Talk to the team behind this work.

Contact us to connect with the NewWave consortium for licensing bio-based resin technology.