Imagine a super-strong protective skin for metal parts that doesn't poison the environment. Instead of using toxic chromium, this method mixes tiny nanoparticles into a nickel base to create a shield that resists wear and rust. It's like upgrading your armor without needing to buy a whole new factory.
Hard chromium (Cr6+) is essential for wear and corrosion resistance but is highly toxic and faces strict environmental regulations. Companies need a high-performance alternative that doesn't require expensive new machinery.
A system for producing nano-composite coatings using AI simulations and modified electroplating lines to replace hard chromium.
If you are a component manufacturer dealing with strict REACH toxicity regulations for hard chromium — this project developed nano-composite coatings that provide high wear resistance while remaining environmentally safe.
If you are a machinery producer dealing with surface corrosion and friction — this project developed a Ni-matrix coating that can be integrated into existing plating shops with minimal modifications.
If you are a plating shop dealing with the high cost of replacing old chromium lines — this project developed a low-cost modification method to safely integrate nanoparticles into current infrastructure.
Based on available project data, the investment level is kept low because the coatings can be produced using existing plating shop infrastructure with only minimal, low-cost modifications.
The project aims to move from lab scale (TRL 3) to TRL 5, demonstrating the technology in pilot-scale applications and real-world demonstrators.
Based on available project data, specific licensing terms are not mentioned, but the project involves 11 industry partners, including 10 SMEs, who are developing the demonstrators.
Yes, the project specifically targets REACH compliance by providing a sustainable alternative to toxic Chromium (Cr6+).
The project uses AI-driven simulations, online monitoring technologies, and chemical functionalization of nanoparticles to ensure high-quality, durable coatings.
The consortium is heavily industry-weighted with 11 out of 15 partners coming from the commercial sector (73% industry ratio). Notably, 10 of these are SMEs, suggesting the technology is designed for rapid adoption by smaller, specialized plating and manufacturing shops across 8 different countries.
Contact Politecnico di Milano regarding the MOZART project coordination.
Contact us to connect with the MOZART consortium for pilot implementation.
