SciTransfer
METALLICO · Project

Sustainable Recovery of Battery Metals from Mining Waste and Raw Deposits

environmentPilotedTRL 7

Imagine if we could treat old mining waste and rocks like a gold mine for battery materials. Instead of relying on expensive imports from across the world, this project finds ways to pull lithium, cobalt, and nickel out of materials already found in Europe. It's like recycling the leftovers of previous mining efforts to power the next generation of electric cars.

By the numbers
90%
lithium recovery from spodumene samples
100%
EU import reliance for refined lithium compounds
87%
EU import reliance for lithium concentrates
15
times increase in cobalt demand by 2050
60
times increase in lithium demand by 2050
The business problem

What needed solving

The EU relies almost entirely on imports for battery metals, with 100% reliance on third countries for refined lithium. This creates a high supply risk as demand for lithium and cobalt is projected to surge by 60 and 15 times by 2050.

The solution

What was built

A digital platform containing an inventory of metal sources and digital twins of recovery processes. It also includes industrial-scale recovery trains for battery-grade lithium, cobalt, copper, manganese, and nickel.

Audience

Who needs this

Battery cell manufacturersMining companies with waste tailingsMetal refineriesElectric vehicle OEMsSpecialty chemical producers
Business applications

Who can put this to work

Battery Manufacturing
enterprise
Target: Battery cell producer

If you are a battery cell producer dealing with a 100% import reliance for refined lithium compounds — this project developed sustainable recovery trains that provide battery-grade Li2CO3 and CoSO4. This reduces your exposure to volatile external markets.

Mining and Metallurgy
any
Target: Mining company with legacy tailings

If you are a mining company dealing with unused metallurgical slag or mine tailings — this project developed processes to recover Cu, Co, Mn, and Ni concentrates. This turns waste liabilities into revenue-generating battery metals.

Chemical Processing
mid-size
Target: Specialty chemical manufacturer

If you are a chemical manufacturer dealing with inefficient metal extraction — this project developed the COOL+ process which recovers over 90% lithium from spodumene samples. This increases your yield and resource efficiency.

Frequently asked

Quick answers

What is the industrial scale of these processes?

The project demonstrates metal production and recovery trains at a relevant industrial scale, specifically targeting TRL 6-7.

How much does the technology cost to implement?

Based on available project data, specific cost figures are not provided, but the project focuses on creating cost-effective and sustainable recovery trains.

Is there a licensing model for the IP?

Based on available project data, specific licensing terms are not mentioned, though the project aims to facilitate market uptake through a digital platform and digital twins.

What is the timeline for deployment?

The project period runs from 2023-01-01 to 2026-12-31, indicating that full validation and demonstration occur within this window.

How does this integrate into existing supply chains?

It integrates by providing an inventory of primary and secondary sources and using digital twins to optimize the production of battery-grade materials.

Consortium

Who built it

The consortium is heavily weighted toward industrial application, with 11 industry partners (48% of the total 23 partners) across 10 countries. This strong industrial presence, combined with 8 research centers and 4 universities, suggests a high focus on commercial viability and practical implementation rather than pure academic research.

How to reach the team

Contact IDENER RESEARCH & DEVELOPMENT AIE in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the METALLICO consortium for pilot implementation.

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