SciTransfer
MemCat · Project

Carbon-Negative Ethylene Production for Sustainable Plastic Manufacturing

manufacturingPrototypeTRL 3

Imagine a machine that sucks up pollution from the air and turns it into the raw material used to make plastic bottles and bags. Instead of using oil, it uses captured CO2 and green hydrogen. It works like a high-tech filter that cleans and converts the gas in one single step.

By the numbers
7
consortium partners
6
countries involved
The business problem

What needed solving

Current ethylene production is unsustainable and releases significant CO2. There is a lack of efficient, single-step methods to convert captured CO2 into high-purity ethylene for plastic production.

The solution

What was built

A prototype catalytic membrane reactor utilizing nanostructured tandem catalysts and nanocomposite membranes for CO2-to-ethylene conversion.

Audience

Who needs this

Petrochemical companiesSustainable plastic manufacturersCarbon capture technology providersGreen hydrogen infrastructure developers
Business applications

Who can put this to work

Petrochemicals
enterprise
Target: Ethylene producers

If you are an ethylene producer dealing with high CO2 emissions from traditional steam cracking — this project developed a membrane reactor that converts captured CO2 into ethylene. This allows for the production of carbon-negative plastic precursors.

Plastic Packaging
any
Target: Polyethylene manufacturers

If you are a plastic manufacturer dealing with pressure to reduce your carbon footprint — this project developed a way to create e-Plastic. This enables the production of renewable, carbon-negative plastics from anthropogenic CO2.

Carbon Capture
mid-size
Target: CCU (Carbon Capture and Utilization) plant operators

If you are a carbon capture operator dealing with the challenge of turning captured gas into a profitable product — this project developed tandem catalysts and membranes that turn CO2 into high-value ethylene.

Frequently asked

Quick answers

What is the estimated cost of implementing this technology?

Based on available project data, specific cost figures for implementation are not provided as the project is currently in the proof-of-concept stage.

Is this technology ready for industrial scale?

The project is currently developing a prototype membrane reactor to deliver a proof-of-concept; it is not yet at industrial scale.

How is the intellectual property and licensing handled?

The project explicitly includes the protection of intellectual property as one of its key objectives to maximize impact.

What is the timeline for a commercial version?

The project runs from 2024-05-01 to 2028-04-30, suggesting that a validated prototype will be available by early 2028.

How does this integrate into existing chemical plants?

It aims to replace current multi-step conversion pathways with a single integrated membrane reactor for more efficient production.

Consortium

Who built it

The consortium consists of 7 partners across 6 countries, showing a strong European academic and research base with 4 universities and 2 research centers. While the industry ratio is low at 14% (1 company), the inclusion of an SME suggests a pathway for technology transfer from the lab to a commercial entity.

How to reach the team

Contact the International Iberian Nanotechnology Laboratory in Portugal.

Next steps

Talk to the team behind this work.

Contact us to track the development of this carbon-negative plastic technology.

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