If you are a car manufacturer dealing with surface imperfections in mid-segment vehicles — this project developed a dual-robot system that identifies and reworks defects. This removes the need for workers to perform physically demanding grinding in hazardous environments.
AI-Driven Robotic System for Detecting and Repairing Aesthetic Product Defects
Imagine a smart robot that can spot a tiny scratch on a car door and then another robot that knows exactly how to sand it down to make it perfect. Instead of humans doing this tiring and dusty work, they just supervise the robots. It's like having a digital eye and a robotic hand that learn from the best human craftsmen.
What needed solving
Workers in manufacturing perform physically demanding and hazardous grinding tasks to meet high aesthetic standards. This leads to safety risks and inefficiency in removing surface defects.
What was built
A dual-robot system consisting of a defect analysis robot (SR) and a defect rework robot (CR) powered by AI and machine learning.
Who needs this
Who can put this to work
If you are a producer dealing with strict aesthetic quality standards for luxury goods — this project developed AI modules that discriminate defects from multi-modal data. This ensures products are defect-free before the final production phase.
If you are a component manufacturer dealing with precision surface finishing — this project developed a modular automation solution for defect analysis and repair. This shifts hazardous tasks to robots while humans focus on supervision and control.
Quick answers
What is the cost or price of the solution?
Based on available project data, specific pricing or cost details for the robotic solutions are not provided.
Can this be scaled to a full industrial production line?
The project is designed as a modular automation solution and is being tested in an automotive use case, with plans to expand to other fields via Open Calls for SMEs.
How is the IP and licensing handled?
Based on available project data, there is no specific information regarding the licensing model or patent status.
How does it integrate with existing machinery?
The solution relies on a common robotic platform and can be used in connection with existing welding robotic stations to adapt process parameters.
What is the implementation timeline?
The project period runs from 2023-10-01 to 2027-09-30, with on-site assessments already conducted in January 2024.
Who built it
The consortium is heavily industry-weighted with a 45% industry ratio, including 5 companies and 3 SMEs. This strong commercial presence, combined with 6 academic and research partners across 7 countries, suggests a high focus on practical application rather than pure theory.
Contact Università degli Studi di Trento
Talk to the team behind this work.
Contact us to explore the Open Calls for SMEs to pilot this technology.