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MAGICIAN · Project

AI-Driven Robotic System for Detecting and Repairing Aesthetic Product Defects

manufacturingTestedTRL 5

Imagine a smart robot that can spot a tiny scratch on a car door and then another robot that knows exactly how to sand it down to make it perfect. Instead of humans doing this tiring and dusty work, they just supervise the robots. It's like having a digital eye and a robotic hand that learn from the best human craftsmen.

By the numbers
11
partners
45%
industry ratio
7
countries involved
The business problem

What needed solving

Workers in manufacturing perform physically demanding and hazardous grinding tasks to meet high aesthetic standards. This leads to safety risks and inefficiency in removing surface defects.

The solution

What was built

A dual-robot system consisting of a defect analysis robot (SR) and a defect rework robot (CR) powered by AI and machine learning.

Audience

Who needs this

Automotive OEMsTier 1 Automotive SuppliersPrecision Metal Finishing ShopsHigh-end Consumer Goods Manufacturers
Business applications

Who can put this to work

Automotive
enterprise
Target: Car Manufacturer

If you are a car manufacturer dealing with surface imperfections in mid-segment vehicles — this project developed a dual-robot system that identifies and reworks defects. This removes the need for workers to perform physically demanding grinding in hazardous environments.

Consumer Electronics
mid-size
Target: High-end Appliance Producer

If you are a producer dealing with strict aesthetic quality standards for luxury goods — this project developed AI modules that discriminate defects from multi-modal data. This ensures products are defect-free before the final production phase.

Aerospace
enterprise
Target: Aircraft Component Manufacturer

If you are a component manufacturer dealing with precision surface finishing — this project developed a modular automation solution for defect analysis and repair. This shifts hazardous tasks to robots while humans focus on supervision and control.

Frequently asked

Quick answers

What is the cost or price of the solution?

Based on available project data, specific pricing or cost details for the robotic solutions are not provided.

Can this be scaled to a full industrial production line?

The project is designed as a modular automation solution and is being tested in an automotive use case, with plans to expand to other fields via Open Calls for SMEs.

How is the IP and licensing handled?

Based on available project data, there is no specific information regarding the licensing model or patent status.

How does it integrate with existing machinery?

The solution relies on a common robotic platform and can be used in connection with existing welding robotic stations to adapt process parameters.

What is the implementation timeline?

The project period runs from 2023-10-01 to 2027-09-30, with on-site assessments already conducted in January 2024.

Consortium

Who built it

The consortium is heavily industry-weighted with a 45% industry ratio, including 5 companies and 3 SMEs. This strong commercial presence, combined with 6 academic and research partners across 7 countries, suggests a high focus on practical application rather than pure theory.

How to reach the team

Contact Università degli Studi di Trento

Next steps

Talk to the team behind this work.

Contact us to explore the Open Calls for SMEs to pilot this technology.

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