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MagCharge · Project

Wireless Charging Concrete for Autonomous Warehouse Vehicles to Eliminate Charging Downtime

transportTestedTRL 6

Imagine if your phone charged just by sitting on a desk, but for a giant forklift. Instead of plugging it in and waiting, the floor itself is made of a special magnetic concrete that sends power up into the vehicle. This means the forklift keeps charging while it's driving around the warehouse.

By the numbers
95%
Inductive transmission efficiency
2/3
Potential reduction in battery capacity
2-5%
Percentage of warehouse floor needed for charging
The business problem

What needed solving

Autonomous warehouse vehicles lose productivity due to charging downtime, requiring companies to buy extra vehicles and oversized batteries to maintain 24h operations.

The solution

What was built

A dynamic wireless charging system featuring magnetic concrete primary pads (Tx), HF inverters, and a receiver (Rx) coil for electric forklifts.

Audience

Who needs this

Warehouse automation providersElectric forklift manufacturersIntralogistics system integratorsIndustrial floor developers
Business applications

Who can put this to work

Logistics & Warehousing
enterprise
Target: Automated Distribution Center Operator

If you are a warehouse operator dealing with vehicles that spend too much time idle at charging stations — this project developed a magnetic concrete floor that allows vehicles to charge while moving. This can reduce battery capacity needs by up to 2/3 and optimize the number of vehicles in the fleet.

Industrial Manufacturing
mid-size
Target: AGV/AMR Fleet Manager

If you are a fleet manager dealing with the high cost of oversized batteries and extra backup vehicles — this project developed dynamic wireless charging pads. By equipping 2-5% of the floor, you can eliminate static charging processes and free up parking space for operations.

Infrastructure Construction
SME
Target: Industrial Flooring Contractor

If you are a contractor dealing with the difficulty of installing charging cables in heavy-duty environments — this project developed MagPads made of patented magnetizable concrete. These pads are robust enough for industrial use and work under both concrete and asphalt layers.

Frequently asked

Quick answers

How does this impact the cost of the vehicle fleet?

It reduces fixed costs by allowing for a dramatic optimization of the number of vehicles and reducing battery capacities by up to 2/3.

Can this be scaled to large warehouse floors?

Yes, the system is designed to be efficient by equipping only around 2-5% of the warehouse floor with the charging infrastructure.

What is the intellectual property status?

The system utilizes Magment's patented magnetizable concrete material for the MagPad transmitters.

How does it integrate with existing flooring?

The MagPad is designed to be robust for industrial applications and works with any cover layer, including concrete and asphalt.

What is the energy efficiency of the system?

Based on available project data, the inductive transmission efficiency of the MagPad is greater than 95%.

Consortium

Who built it

The project was managed by a single-partner consortium consisting of Magment GmbH, a German SME. This indicates a highly focused development cycle where the company controls the entire IP chain from the patented material to the final electronic integration.

How to reach the team

Contact Magment GmbH regarding their patented magnetizable concrete

Next steps

Talk to the team behind this work.

Contact us to explore licensing or implementation of MagCharge technology.

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