If you are a warehouse operator dealing with vehicles that spend too much time idle at charging stations — this project developed a magnetic concrete floor that allows vehicles to charge while moving. This can reduce battery capacity needs by up to 2/3 and optimize the number of vehicles in the fleet.
Wireless Charging Concrete for Autonomous Warehouse Vehicles to Eliminate Charging Downtime
Imagine if your phone charged just by sitting on a desk, but for a giant forklift. Instead of plugging it in and waiting, the floor itself is made of a special magnetic concrete that sends power up into the vehicle. This means the forklift keeps charging while it's driving around the warehouse.
What needed solving
Autonomous warehouse vehicles lose productivity due to charging downtime, requiring companies to buy extra vehicles and oversized batteries to maintain 24h operations.
What was built
A dynamic wireless charging system featuring magnetic concrete primary pads (Tx), HF inverters, and a receiver (Rx) coil for electric forklifts.
Who needs this
Who can put this to work
If you are a fleet manager dealing with the high cost of oversized batteries and extra backup vehicles — this project developed dynamic wireless charging pads. By equipping 2-5% of the floor, you can eliminate static charging processes and free up parking space for operations.
If you are a contractor dealing with the difficulty of installing charging cables in heavy-duty environments — this project developed MagPads made of patented magnetizable concrete. These pads are robust enough for industrial use and work under both concrete and asphalt layers.
Quick answers
How does this impact the cost of the vehicle fleet?
It reduces fixed costs by allowing for a dramatic optimization of the number of vehicles and reducing battery capacities by up to 2/3.
Can this be scaled to large warehouse floors?
Yes, the system is designed to be efficient by equipping only around 2-5% of the warehouse floor with the charging infrastructure.
What is the intellectual property status?
The system utilizes Magment's patented magnetizable concrete material for the MagPad transmitters.
How does it integrate with existing flooring?
The MagPad is designed to be robust for industrial applications and works with any cover layer, including concrete and asphalt.
What is the energy efficiency of the system?
Based on available project data, the inductive transmission efficiency of the MagPad is greater than 95%.
Who built it
The project was managed by a single-partner consortium consisting of Magment GmbH, a German SME. This indicates a highly focused development cycle where the company controls the entire IP chain from the patented material to the final electronic integration.
Contact Magment GmbH regarding their patented magnetizable concrete
Talk to the team behind this work.
Contact us to explore licensing or implementation of MagCharge technology.