SciTransfer
M2DESCO · Project

AI-Driven Design of Sustainable High-Performance Industrial Protective Coatings

manufacturingTestedTRL 4

Imagine creating a super-strong 'skin' for industrial tools that doesn't rust or wear down, without using toxic or rare materials. Instead of guessing and testing thousands of recipes in a lab, this project uses AI to predict the perfect mix of metals instantly. It's like having a digital chef that guarantees a recipe for a durable coating before you even turn on the oven.

By the numbers
100%
increase in wear resistance
30-60%
increase in oxidation resistance
20-40%
increase in corrosion resistance
30-40%
reduction in critical raw materials (CRMs)
400-500%
reduction in development cycle-time
20%
reduction in manufacturing cost
The business problem

What needed solving

Developing new industrial coatings currently relies on slow, expensive trial-and-error methods and often depends on toxic or rare materials that are subject to supply chain risks.

The solution

What was built

An AI/ML-powered computational modelling tool and a high-throughput testing system for designing sustainable high-entropy alloy coatings.

Audience

Who needs this

PVD coating service providersPrecision tool manufacturersAnti-corrosion coating specialistsHigh-performance engine component makers
Business applications

Who can put this to work

Aerospace & Automotive
enterprise
Target: Engine component manufacturer

If you are an engine component manufacturer dealing with premature part failure due to heat and friction — this project developed AI-driven coating designs that increase wear resistance by 100% and oxidation resistance by 30-60%. This ensures parts last longer and perform better under extreme stress.

Marine & Offshore
mid-size
Target: Shipbuilding and maintenance firm

If you are a shipbuilding firm dealing with saltwater corrosion — this project developed green, toxic-free coatings that increase corrosion resistance by 20-40%. This reduces the frequency of expensive repainting and maintenance cycles.

Industrial Tooling
SME
Target: Cutting tool producer

If you are a cutting tool producer dealing with high material waste during R&D — this project developed a computational design tool that reduces the development cycle-time by 400-500%. This allows you to bring new hard-coating products to market significantly faster.

Frequently asked

Quick answers

How does this impact the cost of manufacturing?

The project aims to reduce the overall product manufacturing cost by 20% through the use of new tooling developed during the research.

Can this be scaled to industrial production?

Yes, the project specifically targets the PVD (Physical Vapor Deposition) sector, which is a global market projected to reach $40.97 billion by 2028.

What is the IP or licensing status?

Based on available project data, the project is in the 'SIGNED' status and is currently executing its work packages; specific licensing terms are not yet detailed.

How does this help with environmental regulations?

It develops 'green' coatings free of toxic substances and reduces the use of critical raw materials (CRMs) by 30-40%.

What is the timeline for implementation?

The project period runs from 2024-01-01 to 2027-12-31, indicating that final results will be available by the end of 2027.

Consortium

Who built it

The consortium is highly industry-oriented, with 50% of its 12 partners coming from the industrial sector, 7 of which are SMEs. This balance between 4 universities and 2 research centers ensures that the AI modelling is grounded in practical manufacturing needs across 7 different European countries.

How to reach the team

Contact Asociacion de la Industria Navarra in Spain

Next steps

Talk to the team behind this work.

Contact us to connect with the M2DESCO consortium for early adoption of AI-coating tools.

More in Manufacturing & Industry 4.0
See all Manufacturing & Industry 4.0 projects