If you are an engine component manufacturer dealing with premature part failure due to heat and friction — this project developed AI-driven coating designs that increase wear resistance by 100% and oxidation resistance by 30-60%. This ensures parts last longer and perform better under extreme stress.
AI-Driven Design of Sustainable High-Performance Industrial Protective Coatings
Imagine creating a super-strong 'skin' for industrial tools that doesn't rust or wear down, without using toxic or rare materials. Instead of guessing and testing thousands of recipes in a lab, this project uses AI to predict the perfect mix of metals instantly. It's like having a digital chef that guarantees a recipe for a durable coating before you even turn on the oven.
What needed solving
Developing new industrial coatings currently relies on slow, expensive trial-and-error methods and often depends on toxic or rare materials that are subject to supply chain risks.
What was built
An AI/ML-powered computational modelling tool and a high-throughput testing system for designing sustainable high-entropy alloy coatings.
Who needs this
Who can put this to work
If you are a shipbuilding firm dealing with saltwater corrosion — this project developed green, toxic-free coatings that increase corrosion resistance by 20-40%. This reduces the frequency of expensive repainting and maintenance cycles.
If you are a cutting tool producer dealing with high material waste during R&D — this project developed a computational design tool that reduces the development cycle-time by 400-500%. This allows you to bring new hard-coating products to market significantly faster.
Quick answers
How does this impact the cost of manufacturing?
The project aims to reduce the overall product manufacturing cost by 20% through the use of new tooling developed during the research.
Can this be scaled to industrial production?
Yes, the project specifically targets the PVD (Physical Vapor Deposition) sector, which is a global market projected to reach $40.97 billion by 2028.
What is the IP or licensing status?
Based on available project data, the project is in the 'SIGNED' status and is currently executing its work packages; specific licensing terms are not yet detailed.
How does this help with environmental regulations?
It develops 'green' coatings free of toxic substances and reduces the use of critical raw materials (CRMs) by 30-40%.
What is the timeline for implementation?
The project period runs from 2024-01-01 to 2027-12-31, indicating that final results will be available by the end of 2027.
Who built it
The consortium is highly industry-oriented, with 50% of its 12 partners coming from the industrial sector, 7 of which are SMEs. This balance between 4 universities and 2 research centers ensures that the AI modelling is grounded in practical manufacturing needs across 7 different European countries.
Contact Asociacion de la Industria Navarra in Spain
Talk to the team behind this work.
Contact us to connect with the M2DESCO consortium for early adoption of AI-coating tools.