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M2ARE · Project

Low-Cost Green Methanol Production for Decarbonizing Global Shipping

transportPilotedTRL 7

Imagine turning waste gas from factories and renewable hydrogen into a clean liquid fuel for giant ships. Instead of using dirty heavy oil, this process cleans up industrial emissions and turns them into a usable energy source. It's like recycling air pollution into a fuel that keeps ships moving without harming the planet.

By the numbers
>80%
CO2 emission reduction compared to fossil maritime fuels
>10%
TCO savings compared to state-of-the-art green methanol
3-4%
Shipping share of total EU GHG emissions (2019)
The business problem

What needed solving

Shipping relies on high-sulphur heavy fuel oil, contributing significantly to GHG emissions. Current green methanol alternatives are often too expensive for wide-scale adoption.

The solution

What was built

A TRL-7 methanol synthesis process and a digital value chain model. This includes a pilot plant for CO2 conversion and a pilot distillation unit for fuel purification.

Audience

Who needs this

Ocean freight carriersIndustrial CO2 emittersMarine engine manufacturersGreen hydrogen producers
Business applications

Who can put this to work

Maritime Shipping
enterprise
Target: Global shipping fleet operator

If you are a shipping company dealing with high GHG emissions and strict regulations — this project developed a Maritime Methanol fuel that provides >80% CO2 emission reduction compared to fossil fuels.

Industrial Gas & Chemicals
enterprise
Target: Chemical plant operator

If you are a plant operator dealing with waste CO2 from biogas or pulp and paper mills — this project developed a synthesis process that turns these impurities into a low-cost fuel grade.

Marine Engineering
enterprise
Target: Ship engine manufacturer

If you are an engine builder dealing with the transition to green fuels — this project developed a validated fuel grade tested in marine engines to ensure technical feasibility.

Frequently asked

Quick answers

How does this impact the total cost of ownership (TCO) compared to current green methanol?

The project aims to deliver >10% TCO savings compared to state-of-the-art green methanol technologies.

At what industrial scale is the technology currently being developed?

The project is utilizing a pilot plant in Frankfurt and aims to reach TRL-7 by 2027.

Who owns the intellectual property or licensing for the process?

Based on available project data, the consortium is led by Air Liquide, a world-leader in methanol technology, but specific licensing terms are not disclosed.

When will the process be ready for deployment?

The project is scheduled to deliver the European methanol synthesis process by May 31, 2027.

How is the fuel integrated into existing shipping infrastructure?

The fuel is being validated through a series of marine engine tests to confirm its feasibility as a decarbonized replacement for diesel.

Consortium

Who built it

The consortium is highly industry-weighted with a 44% industry ratio, featuring three global giants: Air Liquide (technology provider), MAN (engine manufacturer), and Maersk (end-user/shipping). This structure ensures the technology is developed with direct market pull and technical validation from the start, supported by 4 academic and research partners across 5 European countries.

How to reach the team

Contact Air Liquide Forschung und Entwicklung GmbH in Germany

Next steps

Talk to the team behind this work.

Contact us to connect with the M2ARE consortium for pilot fuel testing.

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