SciTransfer
LUMINOSITY · Project

Industrial Scale Production of High-Efficiency Flexible Perovskite Solar Panels

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Imagine printing solar cells onto flexible foil like a giant newspaper press instead of baking rigid glass plates. This project makes those 'printed' panels work just as well as the expensive lab versions. It uses a special aluminum foil that lets the panels handle high heat without melting, making them tougher and cheaper to produce.

By the numbers
20%
Power Conversion Efficiency (PCE)
900 cm²
Minimum module area
20 years
Target operational stability
50%
Reduction in CO2 footprint compared to c-Si
0.14 USD/W
Target production cost at R2R scale
The business problem

What needed solving

Current perovskite solar cells work well in labs but fail when scaled up to industrial sizes. They often lack the durability and stability needed for a 20-year commercial lifespan.

The solution

What was built

A roll-to-roll manufacturing process for flexible perovskite modules. This includes optimized ink formulations and a specialized aluminum-based substrate for high-temperature processing.

Audience

Who needs this

Solar module manufacturersFlexible electronics producersBIPV (Building Integrated PV) developersGreen energy infrastructure investors
Business applications

Who can put this to work

Renewable Energy Manufacturing
enterprise
Target: Solar panel manufacturer

If you are a solar manufacturer dealing with the high cost and rigidity of silicon cells — this project developed a roll-to-roll process for flexible perovskite modules. This allows for production at a cost of 0.14 USD/W with a carbon footprint 50% lower than traditional c-Si technology.

Building Materials
mid-size
Target: Smart glass and facade producer

If you are a construction supplier dealing with the weight and fragility of glass PV — this project developed flexible modules with an area >900 cm². These lightweight panels can be integrated into curved surfaces while maintaining a power conversion efficiency >20%.

Consumer Electronics
SME
Target: Portable power device brand

If you are a hardware company dealing with the need for lightweight, durable energy sources — this project developed perovskite cells targeting a 20-year operational lifetime. This enables the creation of flexible, long-lasting chargers for outdoor gear.

Frequently asked

Quick answers

What is the estimated production cost?

Based on project objectives, the target production cost at roll-to-roll scale is 0.14 USD/W.

Can this be produced at an industrial scale?

Yes, the project focuses on roll-to-roll (R2R) manufacturing to produce modules with an area exceeding 900 cm².

Who owns the intellectual property for the substrate?

The commercial substrate foil based on aluminum with fluorinated-tin-oxide (FTO) is the intellectual property of HyET Solar.

How long do these panels last?

The project aims to achieve an operational stability exceeding 20 years, rivaling current commercial thin film PV technologies.

How does this integrate with existing EU energy goals?

It is designed to support the REPowerEU plan by fast-tracking the market uptake of flexible perovskite PV technology.

Consortium

Who built it

The consortium is highly balanced for commercialization, consisting of 15 partners across 9 countries. With a 27% industry ratio (4 industrial partners, including 2 SMEs), the project bridges the gap between 6 universities and 4 research centers. The inclusion of HyET Solar as an end-user ensures that the technology is developed with a specific commercial IP (aluminum FTO substrate) and a clear path to market.

How to reach the team

Contact TNO (Netherlands Organisation for Applied Scientific Research)

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for the R2R perovskite manufacturing process.