SciTransfer
KRAFTBLOCK · Project

High-Temperature Thermal Energy Storage Using Upcycled Industrial Waste

energyPilotedTRL 7

Imagine a giant, high-tech thermos the size of a shipping container that can hold heat up to 1,300°C. Instead of using expensive materials, it's filled with special beads made from recycled steel mill waste. This allows factories to catch heat that would normally be burned off into the air and save it for later use.

By the numbers
30MWh
Thermal energy storage capacity per container module
1,300°C
Maximum storage temperature
12
Factor of reduction in storage price per MWh
10
Factor of increase in storage capacity per m³
85%
Upcycled blast furnace slag content in granules
30
Expected service life in years
The business problem

What needed solving

Industrial plants waste 300 TWh of heat annually in the EU because existing storage is too expensive or too large. This results in billions of euros in lost capital and significant CO2 emissions from flare gases.

The solution

What was built

A modular 20/40 foot container storage system and a patented upcycled ceramic granule for high-temperature heat storage.

Audience

Who needs this

Steel mill operatorsGlass manufacturersCement plant managersCeramics producersHeavy industrial energy managers
Business applications

Who can put this to work

Steel
enterprise
Target: Integrated steel mills

If you are an integrated steel mill dealing with flare-gas-stacks that waste energy—this project developed a 30MWh storage module that captures heat at 1,300°C. It turns wasted flare gases into a usable energy resource, reducing CO2 emissions. This allows for heat-to-heat or heat-to-power operations on-site.

Glass & Ceramics
mid-size
Target: High-temperature manufacturing plants

If you are a ceramics producer dealing with high energy costs and space constraints—this project developed stackable 60MWh units. These modules provide a cost-efficient way to store thermal energy for industrial processes. The system is designed to last over 30 years.

Cement
enterprise
Target: Cement kilns and plants

If you are a cement plant dealing with excess heat that is currently non-economic to convert to electricity—this project developed a patented storage granule. This technology increases storage capacity per cubic meter by a factor of 10. It enables affordable energy conversion and storage in brownfield applications.

Frequently asked

Quick answers

How does this affect the cost of energy storage?

The system uses a patented granule made from 85% upcycled blast furnace slag, which reduces the storage price per MWh by a factor of 12.

Can this be deployed at a large industrial scale?

Yes, the system consists of scalable, stackable units of 60MWh, with specific modules designed as 20/40 foot containers capable of storing 30MWh.

What intellectual property protects this technology?

The project utilizes a patented storage granule produced from upcycled blast furnace slag and a self-developed binding agent.

How does the system integrate into existing factories?

The units are designed as compact container modules to fit space-constrained brownfield premises, though integration requires safety audits due to gas usage.

What is the expected operational lifespan?

The system is designed for a long service-life, ideally longer than 30 years, covering 10,000 to 15,000 cycles.

Consortium

Who built it

The project is led by a single German SME, Kraftblock GmbH, which maintains 100% industry representation. This lean structure suggests a fast-track commercial focus, moving directly from design to industrial testing at a steel mill without the typical academic lag of university partners.

How to reach the team

Contact Kraftblock GmbH in Germany for licensing or deployment inquiries.

Next steps

Talk to the team behind this work.

Contact us to connect with the Kraftblock team for high-temperature storage integration.