SciTransfer
KB-BIOREFINERY · Project

Upcycling Coffee Waste into High-Value Natural Ingredients for Cosmetics and Nutrition

environmentPilotedTRL 7

Imagine taking the leftover grounds from your morning coffee and turning them into luxury skin creams or health supplements. Instead of letting these grounds rot in a landfill and release harmful gases, this process extracts the hidden oils and nutrients. It's like mining gold from trash to replace synthetic chemicals in your beauty products.

By the numbers
10 billion
kilograms of coffee consumed globally in 2023
80%
of coffee turning into waste
250
tons of coffee by-products processed annually by demo plant
1200
tons of planned expansion capacity
1%
of coffee's potential currently used
The business problem

What needed solving

The coffee industry generates massive waste that releases methane in landfills. Simultaneously, cosmetic and food manufacturers rely on synthetic, petrochemical-based ingredients that consumers increasingly reject.

The solution

What was built

A Demo Biorefinery capable of processing 200-250 tons of coffee waste per year to produce coffee oil, melanoidins, and phenols.

Audience

Who needs this

Cosmetic formulatorsPersonal care product manufacturersNutraceutical companiesSustainable packaging/ingredient sourcing managers
Business applications

Who can put this to work

Cosmetics & Personal Care
any
Target: Natural skincare manufacturer

If you are a skincare manufacturer dealing with a reliance on synthetic petrochemicals — this project developed a biorefinery that produces high-quality coffee oil and phenols. These serve as sustainable, natural active ingredients for your product lines.

Nutraceuticals
SME
Target: Functional food producer

If you are a food producer dealing with the need for clean-label, bioactive additives — this project developed a way to extract melanoidins and lipids from coffee waste. This allows you to create healthy, high-value functional ingredients from upcycled sources.

Waste Management
enterprise
Target: Industrial waste processor

If you are a waste processor dealing with the methane emissions from 10 billion kilograms of global coffee consumption — this project developed a scalable biorefinery model. It transforms waste into B2B ingredients, turning a disposal cost into a revenue stream.

Frequently asked

Quick answers

What is the industrial scale of the production facility?

The project established a Demo Biorefinery with the capacity to process 200 to 250 tons of coffee by-products annually, with plans to expand to 1200 tons.

How is the intellectual property or process handled?

The company utilizes a proprietary process to extract coffee oil, melanoidins, and lignin/phenols.

What are the costs associated with the ingredients?

Based on available project data, specific pricing or cost-per-unit for the ingredients is not provided.

What is the timeline for deployment?

The project ran from November 2021 to March 2024, focusing on building and optimizing the demo plant.

How does this integrate into existing supply chains?

The ingredients are sold B2B to manufacturers of cosmetics and personal care products as sustainable alternatives to synthetic components.

Consortium

Who built it

The project is led by a single SME, Kaffe Bueno APS from Denmark. This 100% industry-led consortium indicates a strong commercial drive and a direct path to market, as the company manages both the technical development and the B2B sales strategy without the overhead of academic partners.

How to reach the team

Contact KAFFE BUENO APS in Denmark for B2B ingredient sourcing.

Next steps

Talk to the team behind this work.

Contact us to find similar bio-based ingredient suppliers for your supply chain.

More in Environment & Climate
See all Environment & Climate projects