Imagine giving a plastic bottle a tiny, invisible 'shield' that keeps air and moisture out without using harmful chemicals. Usually, this shield is made of materials that make the bottle impossible to recycle, like a sandwich of different plastics. This technology uses a special gas-based process to apply a clean coating that protects the product but lets the bottle be recycled easily.
Up to 25% of plastic packaging is non-recyclable because it uses multi-material layers or PFAS coatings to create a barrier. This prevents companies from meeting EU plastic strategy targets and harms the environment.
A pilot coating production plant featuring an automated bottle handling system and a reactor capable of processing 720 canisters per hour.
If you are a manufacturer dealing with the need for 5L containers that block chemicals from leaking through plastic — this project developed a plasma coating machine that creates a high-barrier, fluorine-free shield. This allows you to use recycled plastics while meeting safety standards.
If you are a producer dealing with non-recyclable multi-material packaging — this project developed an automated coating system that integrates into production lines. It enables the creation of lighter, fully recyclable containers that still protect the food inside.
If you are a brand dealing with the environmental impact of PFAS 'forever chemicals' in your bottles — this project developed a fluorine-free plasma coating. This ensures your packaging meets EU plastic strategy targets without sacrificing product shelf-life.
The pilot machine is designed to reach an output of 720 coated canisters per hour. It is specifically being optimized for 5L containers.
The project aims to provide high-performing barrier packaging in a cost-effective manner, enabling the use of cheaper recycled materials.
Based on available project data, IonKraft has developed a proprietary coating system, though specific licensing terms are not detailed.
The machine is designed for in-line integration with blow-moulders, using an automated bottle handling system and conveyor belts.
The pilot machine is scheduled to be placed at a packaging producer and pilot partner by the end of 2024.
The project is led by a single German SME, IonKraft GmbH, which maintains 100% industry control. This lean structure suggests a fast-to-market approach, focusing on the direct transition from lab prototype to a pilot production plant without the complexity of academic partners.
Contact IonKraft GmbH in Germany regarding their pilot coating production plant.
Contact us to connect with IonKraft for pilot integration opportunities.
