SciTransfer
INCREACE · Project

High-Quality Plastic Recycling for High-Value Industrial Products

environmentTestedTRL 6

Imagine trying to make a high-end smartphone case out of old plastic bottles; usually, the recycled plastic isn't pure enough to work. This project creates a better way to sort and clean plastic waste using smart sensors and chemical baths. It also uses a digital ledger, like a digital passport, to prove exactly where the plastic came from and that it is high quality.

By the numbers
10 million tonnes
Target recycled plastics in new EU products by 2025
4 million tonnes
Recycled plastics in new products in 2016
8.4 million tonnes
Plastics sent to recycling facilities in 2016
The business problem

What needed solving

High-value products currently use almost no recycled plastics because the materials are too impure or untraceable. This prevents companies from meeting sustainability targets and regulatory requirements.

The solution

What was built

A GreenToken blockchain system for material tracking, a Recyclability Assessment Tool for designers, and a high-throughput testing protocol for plastic purity.

Audience

Who needs this

Electronics OEMsIndustrial pallet manufacturersPlastic waste sortersChemical recycling plantsProduct designers
Business applications

Who can put this to work

Electronics
enterprise
Target: Consumer Electronics Manufacturer

If you are a manufacturer dealing with strict purity requirements for casings — this project developed recycled PC-GF10 and PC/ABS materials that can be used for EEE components. This allows you to replace virgin plastics with high-quality recycled versions without losing performance.

Logistics
mid-size
Target: Industrial Packaging Provider

If you are a provider dealing with the need for durable, static-dissipative shipping tools — this project developed recycled polypropylene (rPP) that was successfully molded into ESD pallets. This turns waste streams into functional, high-value industrial equipment.

Waste Management
any
Target: Plastic Sorting Facility

If you are a facility dealing with low purity in recycled outputs — this project developed data-driven sorting and a high-throughput characterization protocol. This helps you distinguish promising plastic waste fractions more efficiently to increase your yield.

Frequently asked

Quick answers

What is the cost or price of implementing these solutions?

Based on available project data, specific pricing for the technologies is not provided, though the project received an EU contribution of EUR 7,289,051 for development.

Can this be scaled to an industrial level?

The project has reached the demonstrator level, specifically successfully molding rPP into ESD pallets and prototyping chemically recycled rPP for business cases.

How is the intellectual property or licensing handled?

Based on available project data, specific licensing terms are not mentioned, but the project focuses on contributing to EU standardization and certification activities.

How does this help with plastic regulations?

The project develops a GreenToken system for digital chain of custody and audit-ready documentation to align with certification schemes and EU policy-making.

How is the material quality verified?

Verification is achieved through a high-throughput protocol combining rheology, DSC, FTIR, XRF, and ash-testing to ensure purity and quality.

Consortium

Who built it

The consortium is heavily industry-driven, with 13 industrial partners representing 68% of the group. With 19 partners across 8 countries, the project balances academic research (3 universities, 2 research centers) with practical application, ensuring that the developed sorting and recycling technologies are grounded in commercial reality.

How to reach the team

Contact Fraunhofer Gesellschaft zur Förderung der Angewandten Forschung EV

Next steps

Talk to the team behind this work.

Contact us to connect with the INCREACE consortium for licensing high-purity recycling protocols.

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