SciTransfer
IMTEC · Project

Advanced 3D Printing for Low-Cost Hydrogen Fuel Cells and Electrolysers

manufacturingTestedTRL 5

Imagine printing complex ceramic parts like a Lego set, but with materials that can create hydrogen or power a vehicle. Instead of carving shapes out of blocks and wasting material, this method prints exactly what is needed. It's like moving from hand-drawing a map to using a high-precision 3D printer to build the actual city.

By the numbers
10
partners
3
cost-effective product lines
2
rSOC demonstrators
The business problem

What needed solving

Traditional ceramic manufacturing for fuel cells is carbon-intensive, wasteful, and limited in design flexibility, leading to high costs and lower performance in hydrogen technologies.

The solution

What was built

Multimaterial ceramic 3D printing platforms and two rSOC demonstrators for stationary and mobility hydrogen applications.

Audience

Who needs this

Hydrogen electrolyser manufacturersFuel cell vehicle OEMsSpecialized ceramic component producersGreen energy infrastructure developers
Business applications

Who can put this to work

Hydrogen Energy
enterprise
Target: Electrolyser manufacturer

If you are an electrolyser manufacturer dealing with high production costs and material waste — this project developed multimaterial ceramic manufacturing platforms that reduce raw material use and energy consumption.

Automotive
mid-size
Target: Fuel cell vehicle developer

If you are a vehicle developer dealing with bulky and inefficient fuel cell designs — this project developed a mobility-focused SOFC demonstrator that enables complex integrated architectures for better performance.

Advanced Ceramics
SME
Target: Industrial ceramics producer

If you are a ceramics producer dealing with the limitations of traditional molding — this project developed 3D shaping techniques like Vat Photopolymerization and Multi Material Jetting to increase productivity.

Frequently asked

Quick answers

How will this affect the cost of production?

The project aims to reduce costs and energy consumption by using near-net-shape processes and minimizing raw material use. It specifically targets the delivery of three cost-effective product lines.

Is this technology ready for industrial scale?

The project focuses on developing scalable platforms and uses data mining and digital twins to support the upscaling of component manufacturing.

What is the IP and licensing strategy?

Based on available project data, the project includes a robust business case and exploitation strategy to ensure economic viability and EU competitiveness.

When will the results be available?

The project period runs from 2026-05-01 to 2030-04-30.

How does this integrate with existing energy systems?

It provides demonstrators for both stationary SOEC/co-SOEC operations and SOFC mobility applications to prove the technology's utility in hydrogen production and use.

Consortium

Who built it

The consortium is highly industry-driven with a 50% industry ratio, consisting of 5 industrial partners and 4 SMEs. With 10 partners across 8 countries, the group balances academic research (2 universities, 3 research centers) with commercial application, led by the Fraunhofer Society, which suggests a strong focus on technology transfer.

How to reach the team

Contact Fraunhofer Gesellschaft zur Förderung der Angewandten Forschung EV

Next steps

Talk to the team behind this work.

Contact us to connect with the IMTEC consortium for early adoption of 3D ceramic manufacturing.

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