SciTransfer
IMPACTIVE · Project

Eco-friendly Solvent-Free Manufacturing for Active Pharmaceutical Ingredients

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Imagine making medicine by grinding ingredients together like a mortar and pestle instead of dissolving them in harsh chemicals. This method uses mechanical force to trigger reactions, removing the need for toxic liquids. It's like switching from a chemical bath to a high-tech blender to create cleaner drugs.

By the numbers
85%
reduction in terrestrial ecotoxicity and CO2 emissions
12%
reduction in production costs
52 Mtons
CO2 emissions from pharma industry in 2015
75%
energy used by organic solvents in production
The business problem

What needed solving

Pharmaceutical production relies on organic solvents that cause high CO2 emissions and toxic pollution. This makes EU-based manufacturing expensive and risky due to strict environmental regulations.

The solution

What was built

A set of solvent-free mechanochemical processes using ball milling and extrusion to synthesize 6 specific APIs.

Audience

Who needs this

Generic drug manufacturersAPI synthesis plantsGreen chemistry engineering firmsPharmaceutical supply chain managers
Business applications

Who can put this to work

Pharmaceutical Manufacturing
enterprise
Target: API Manufacturer

If you are an API manufacturer dealing with high solvent costs and strict EU pollution laws — this project developed mechanochemical processes that can reduce production costs by 12%. This allows for cleaner, cheaper synthesis of anticancer and antidiabetic drugs.

Environmental Services
SME
Target: Green Chemistry Consultancy

If you are a consultancy dealing with corporate CO2 targets — this project developed a method to reduce terrestrial ecotoxicity and CO2 emissions by more than 85%. You can implement these mechanical processes to help pharma clients meet Green Deal regulations.

Chemical Engineering
mid-size
Target: Specialty Chemical Producer

If you are a chemical producer dealing with the high energy costs of organic solvents — this project developed a solvent-free approach using twin-screw extrusion and ball milling. This reduces the energy used in the synthesis of key pharmaceutical intermediates.

Frequently asked

Quick answers

How does this impact production costs?

Based on available project data, switching to mechanochemistry can reduce production costs by 12%.

Can this be scaled to industrial levels?

The project aims to provide proof-of-concept at a small pilot scale for 6 APIs from 3 different compound families.

What are the IP and licensing options?

Based on available project data, specific licensing terms are not listed, but the project involves 6 industry partners and 2 SMEs to validate the technology.

How does it help with EU regulations?

It addresses the European Green Deal by reducing CO2 emissions and pollution, potentially allowing manufacturers to move production back to Europe.

What is the timeline for implementation?

The project runs from 2022-10-01 to 2026-09-30, with pilot-scale validation as a primary goal.

Consortium

Who built it

The project features a strong industrial presence with 6 companies (including 2 SMEs), representing a 30% industry ratio. This balance between 10 universities and 4 research centers across 12 countries suggests a high capacity for translating academic mechanochemistry into practical industrial applications.

How to reach the team

Contact Universite de Montpellier

Next steps

Talk to the team behind this work.

Contact us to connect with the IMPACTIVE consortium for pilot implementation.

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