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HyTecHeat · Project

Hydrogen-Ready Heating Systems for Decarbonizing Steel Production Lines

manufacturingPilotedTRL 7

Imagine a giant oven used to heat steel before it's shaped. Right now, these ovens burn natural gas, which releases a lot of pollution. This project is swapping that gas for hydrogen, like switching a car from petrol to a cleaner fuel, to stop CO2 from entering the air.

By the numbers
7.5-25Mt/year
CO2 savings
50 Nm3/t
Natural gas demand for reheating
5-15 Nm3/t
Natural gas demand for ladle preheating
The business problem

What needed solving

Steel downstream processes rely almost entirely on natural gas, creating a massive carbon footprint. Current hydrogen solutions are mostly limited to upstream processes, leaving a gap in the decarbonization of rolling and finishing lines.

The solution

What was built

A hybrid heating system featuring innovative multifuel burners and an electrolyser installation for industrial testing.

Audience

Who needs this

Steel rolling millsIndustrial furnace manufacturersGreen hydrogen producersSteel finishing line operators
Business applications

Who can put this to work

Steel Manufacturing
enterprise
Target: Integrated Steel Mill

If you are an integrated steel mill dealing with high CO2 emissions in downstream rolling lines — this project developed hybrid heating technology that can reduce emissions by 7.5 to 25 Mt per year.

Industrial Equipment
mid-size
Target: Burner and Furnace Manufacturer

If you are a furnace manufacturer dealing with the shift toward green energy — this project developed innovative multifuel burners that allow a progressive transition from natural gas to hydrogen.

Energy Infrastructure
enterprise
Target: Hydrogen Infrastructure Provider

If you are a hydrogen provider dealing with the need for industrial-scale demand — this project developed a system for downstream steel processes that requires approximately 50 Nm3 of gas per ton of steel.

Frequently asked

Quick answers

What is the cost impact of switching from natural gas to hydrogen?

Based on available project data, current natural gas costs about 0.6 €/Nm3. Replacing it with hydrogen at 4€/kg (0.36€/m3) would cost 1.08 € per Nm3 of gas replaced, but this drops to 0.16 €/m3 (1.8€/kg) in future forecasts.

At what industrial scale is this technology being tested?

The project is testing the technology at TRL 7 using three demo cases and an electrolyser installation at Tenova premises.

Are there specific IP or licensing details available?

Based on available project data, no specific patent or licensing agreements are mentioned, though the project involves 10 industrial partners including Tata Steel and Arcelor Mittal.

How does this affect the final product quality?

The project identifies optimum processing parameters to ensure that primary scale and associated scale defects do not persist in the final steel product.

What are the regulatory considerations?

Snam has identified the relevant normative and standards applicable in the European Union regarding safety for these systems.

Consortium

Who built it

The consortium is heavily industry-driven, with 10 industrial partners (91% ratio) and only 1 research entity. This indicates a strong focus on commercial viability and immediate industrial application, featuring global steel giants like Tata Steel, Tenaris, Arcelor Mittal, and SSAB.

How to reach the team

Contact RINA CONSULTING - CENTRO SVILUPPO MATERIALI SPA in Italy

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for hybrid hydrogen burners.

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