SciTransfer
HySelect · Project

Solar-Powered Low-Cost Hydrogen Production Using a Hybrid Sulphur Cycle

energyTestedTRL 6

Imagine using a giant magnifying glass to heat up a special liquid that breaks water apart into hydrogen fuel. Instead of using expensive rare metals like platinum, this system uses a clever loop with sulphur to make the process cheaper. It's like a chemical relay race where solar heat does the heavy lifting and a low-temperature battery-like step finishes the job.

By the numbers
750kWth
Centrifugal particle receiver capacity
250kWth
SAD-STS reactor capacity
100kWe
SDE electrolyzer capacity
6 months
Minimum testing period in solar tower
The business problem

What needed solving

Hydrogen production currently relies on expensive catalysts (PGMs) or high electricity costs. There is a need for a cost-competitive, solar-driven method that reduces energy input and material costs.

The solution

What was built

A pilot plant integrating a solar particle receiver, hot particle storage, a sulphuric acid decomposition reactor (SAD-STS), and a sulphur dioxide depolarized electrolyzer (SDE).

Audience

Who needs this

Green hydrogen producersCSP plant developersIndustrial chemical manufacturersRenewable energy utility companies
Business applications

Who can put this to work

Green Hydrogen Production
enterprise
Target: Industrial gas producer

If you are an industrial gas producer dealing with high electricity costs for electrolysis — this project developed a hybrid sulphur cycle that uses solar heat to lower the energy barrier. This allows for hydrogen production without relying on expensive Platinum Group Metals.

Solar Thermal Energy
enterprise
Target: Concentrating Solar Power (CSP) plant operator

If you are a CSP plant operator dealing with energy storage and diversification — this project developed a 750kWth centrifugal particle receiver and storage system. This enables the plant to produce high-value hydrogen instead of just electricity.

Chemical Manufacturing
mid-size
Target: Sulphuric acid plant

If you are a chemical manufacturer dealing with sulphuric acid processing — this project developed a 250kWth SAD-STS reactor. This allows for the integration of hydrogen production directly into existing acid-handling infrastructure.

Frequently asked

Quick answers

How does this impact the cost of hydrogen production?

The project aims to reduce costs by using non-critical materials and catalysts, specifically avoiding expensive Platinum Group Metals (PGMs) in the electrolyzer.

At what scale is the technology being demonstrated?

The pilot plant integrates a 750kWth centrifugal particle receiver, a 250kWth SAD-STS reactor, and a 100kWe SDE unit.

What is the IP or licensing status of the technology?

Based on available project data, the project focuses on developing know-how and prototypes; specific licensing terms are not provided.

How is the system integrated into a real-world environment?

The system is designed for testing in a large-scale solar tower for a period of at least 6 months using smart operation and control strategies.

What is the timeline for the demonstration phase?

The project period runs from 2023-01-01 to 2026-12-31, with a minimum 6-month testing window in a solar tower.

Consortium

Who built it

The consortium consists of 6 partners across 5 countries, heavily weighted toward research (4 partners) and universities (1 partner), with a modest industrial presence (17% industry ratio). Led by the German Aerospace Center (DLR), the group combines high-level academic research with practical application, though the low number of SMEs suggests the technology is still in the pre-commercial validation phase.

How to reach the team

Contact DLR (Deutsches Zentrum für Luft- und Raumfahrt eV) regarding the HySelect project

Next steps

Talk to the team behind this work.

Contact us to find licensing opportunities for PGM-free electrolyzers.