SciTransfer
HYPER · Project

On-site Green Hydrogen Peroxide Production for Industrial Bleaching and Chemical Processing

manufacturingPilotedTRL 6

Imagine making a powerful cleaning agent right at your factory using only water and electricity instead of buying it in huge, dangerous tanks. This system uses a special chemical 'battery' called persulfate to store renewable energy, which then turns into hydrogen peroxide whenever you need it. It's like having a fresh-water tap for industrial bleach that doesn't rely on fossil fuels.

By the numbers
75%
reduction in life cycle CO2 emissions
19 megatonnes
cumulative CO2 emissions eliminated by 2045
0.6 €/kg
estimated production price
1/3
reduction in energy consumption compared to established routes
The business problem

What needed solving

Traditional hydrogen peroxide production is energy-intensive, relies on fossil feedstocks, and requires risky long-distance transport of hazardous chemicals.

The solution

What was built

A modular electrochemical system consisting of an electrolyser (to produce persulfate) and a utilising unit (to generate H2O2 on demand).

Audience

Who needs this

Paper and pulp millsTextile bleaching plantsSpecialty chemical manufacturersIndustrial cleaning service providers
Business applications

Who can put this to work

Pulp and Paper
enterprise
Target: Paper mill

If you are a paper mill dealing with high costs and emissions from traditional bleaching agents — this project developed a modular electrochemical system that reduces energy consumption by over a third. It allows for on-demand production of H2O2, cutting life cycle CO2 emissions by up to 75%.

Textiles
mid-size
Target: Fabric dyeing and finishing plant

If you are a textile manufacturer dealing with the logistics and safety risks of transporting concentrated oxidizers — this project developed an on-site generator that produces H2O2 from water and renewable energy. This eliminates the need for fossil-feedstock-based chemicals and reduces CO2 emissions.

Chemicals
any
Target: Specialty chemical producer

If you are a chemical plant dealing with expensive, energy-intensive H2O2 production — this project developed a process with an estimated production price of ca. 0.6 €/kg. By using persulfate as a stable intermediate, you can produce chemicals when renewable electricity is cheapest.

Frequently asked

Quick answers

What is the estimated production cost of the H2O2?

The estimated production price is approximately 0.6 €/kg, with potential for further decreases by leveraging the storage of renewable electricity.

At what scale is this technology being developed?

The project aims to demonstrate a scalable, modular process at TRL 6, moving from TRL 4-5 prototypes to an optimized system capable of operating with fluctuating renewable energy sources.

How is the intellectual property or licensing handled?

Based on available project data, specific licensing terms are not provided, but the consortium includes 10 industry partners and 6 SMEs likely involved in the commercialization path.

How does this integrate into existing factory setups?

The technology is designed as a modular, on-site unit consisting of an electrolyser for persulfate production and a 'utiliser' for on-demand H2O2 generation.

What is the environmental impact timeline?

The technology is expected to reduce CO2 emissions from 1.1 Mt CO2/yr in 2030 to 1.4 Mt CO2/yr in 2045, totaling over 19 Mt by 2045.

Consortium

Who built it

The consortium is heavily industry-driven, with 71% of the 14 partners coming from the private sector (10 industry partners, including 6 SMEs). This high ratio of industrial players, combined with 4 research organizations, suggests a strong focus on commercial viability and direct integration into the pulp, paper, and textile value chains.

How to reach the team

Contact SINTEF AS in Norway for technical specifications and partnership opportunities.

Next steps

Talk to the team behind this work.

Contact us to connect with the HYPER consortium for pilot integration.

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