If you are a cement factory dealing with high carbon emissions from kilns — this project developed a 3MW waste-to-hydrogen plant that provides fuel for kiln firing. This allows you to replace fossil fuels with hydrogen produced from organic waste.
Low-Cost Green Hydrogen Production from Organic Waste for Heavy Industry
Imagine a giant machine that eats trash and breathes out pure hydrogen fuel. Instead of using expensive electricity to make hydrogen, this system uses heat and steam to break down waste. It's like turning a landfill into a fuel station for factories.
What needed solving
Industries face high costs for green hydrogen (5-6€/kg via electrolysis) and struggle with organic waste disposal. There is a lack of robust, commercial-scale solutions to turn waste into affordable fuel.
What was built
A 3MW multi-stage steam gasification and syngas purification demonstration plant. It includes a Water-Gas-Shift membrane reactor, metal hydride storage, and an AI-driven digital twin.
Who needs this
Who can put this to work
If you are a waste processor dealing with overflowing landfills — this project developed a gasification system that treats over 3.9kt of dry material. It turns a disposal cost into a revenue stream by producing 650t of hydrogen.
If you are a metal producer dealing with high energy costs for decarbonization — this project developed a purification process achieving 99.97% hydrogen purity. This provides a low-cost fuel alternative to expensive electrolysis.
Quick answers
What is the estimated cost of the hydrogen produced?
The solution is forecasted to deliver a Levelized Cost of Hydrogen (LCOH) of 2.19€/kg at industrial scale, which is significantly lower than the >5.5€/kg associated with electrolyser pathways.
At what scale is the technology being demonstrated?
The project is implementing a 3MW scale demonstration plant in Spain, designed to treat over 3.9kt of dry material and produce 650t of hydrogen.
How is the intellectual property or licensing handled?
Based on available project data, the plant utilizes WtEnergy Advanced Solutions’ CleanTech gasification technology and H2Site membrane separation reactor; specific licensing terms are not provided.
What is the expected purity and efficiency of the output?
The system is expected to achieve a hydrogen purity of 99.97% and an energy conversion efficiency between 62-74%.
What is the timeline for the demonstration phase?
The demonstrator is expected to operate for 4,000 hours over a 15-month testing period.
Who built it
The consortium is heavily industry-driven, with 13 industrial partners (76% of the group) and 4 research entities. This high industry ratio, including 5 SMEs and partners from 6 countries, indicates a strong focus on commercial viability and market integration rather than pure academic research.
Contact MAGTEL OPERACIONES SL in Spain for partnership inquiries.
Talk to the team behind this work.
Contact SciTransfer to explore licensing opportunities for waste-to-hydrogen gasification.