SciTransfer
HYFUELUP · Project

Industrial Scale Biomethane Production from Waste for Heavy Transport and Shipping

energyPilotedTRL 7

Imagine turning forest scraps and farm waste into a high-quality gas that works just like natural gas. The process uses heat and a bit of green hydrogen to 'clean' and upgrade the waste into fuel. This fuel can then be chilled into a liquid to power massive trucks and ships over long distances.

By the numbers
7
Target Technology Readiness Level (TRL)
11
Consortium partners
6
Countries involved
The business problem

What needed solving

Current biomethane production faces bottlenecks in efficiency and feedstock flexibility. There is a critical need for scalable, cost-effective renewable gas to decarbonize heavy transport and shipping.

The solution

What was built

A three-stage demonstration chain: a sorption-enhanced gasification unit (TRL 6), a fluidized-bed methanation unit (TRL 6), and an integrated large-scale biomethane plant (TRL 7).

Audience

Who needs this

Renewable gas producersHeavy-duty fleet operatorsMaritime fuel suppliersIndustrial biomass processors
Business applications

Who can put this to work

Maritime Transport
enterprise
Target: Shipping fleet operator

If you are a shipping fleet operator dealing with high carbon emissions and fossil fuel costs — this project developed a TRL 7 biomethane production chain that provides a liquified renewable fuel for maritime transportation.

Logistics
enterprise
Target: Long-haul trucking company

If you are a trucking company dealing with the need to decarbonize long-distance road freight — this project developed a hybrid gasification and methanation process that produces scalable biomethane for heavy-duty vehicles.

Waste Management
mid-size
Target: Biomass processing plant

If you are a waste processor dealing with low-value feedstocks like cereal residues or forest prunings — this project developed a sorption-enhanced gasification technology to turn these wastes into high-value biomethane.

Frequently asked

Quick answers

What is the estimated cost or price of the produced biomethane?

Based on available project data, specific price points are not provided, but the project aims to make production 'cost-effective' by using low-value feedstocks and integrated conversion.

At what industrial scale is the technology being developed?

The project progresses through three stages: two demonstrators at TRL 6 and a final integrated demonstrator reaching TRL 7 to produce biomethane at scale.

Are there IP or licensing details available for the gasification process?

Based on available project data, specific licensing terms are not listed, though the project involves 11 partners across 6 countries developing the technology.

How does this integrate with existing hydrogen infrastructure?

The process integrates renewable hydrogen through dynamic addition during the fluidized-bed methanation stage to increase biomethane output.

What is the timeline for reaching full scale?

The project runs from 2022-11-01 to 2026-10-31, with the final TRL 7 scale-up planned for the second half of the project period.

Consortium

Who built it

The consortium is well-balanced for commercialization, featuring 11 partners from 6 countries. With an industry ratio of 36% (4 industrial partners) and 4 research entities, the project blends academic rigor with market application. The inclusion of an SME and a diverse mix of university and research centers suggests a strong pipeline from lab to industrial deployment.

How to reach the team

Contact BIOREF LABORATORIO COLABORATIVO PARA AS BIORREFINARIAS in Portugal

Next steps

Talk to the team behind this work.

Contact us to connect with the HYFUELUP consortium for TRL 7 technology licensing.