If you are an integrated steel mill dealing with high CO2 emissions from coal-fired blast furnaces — this project developed AI-based scrap identification and charge optimization that allows you to increase scrap uptake and reduce pig iron usage.
AI-Driven Scrap Steel Optimization for Lower Emissions and Higher Production Yields
Imagine trying to bake a cake using leftover ingredients, but you aren't sure exactly what's in each scrap. This project creates a 'digital ID card' and smart cameras to identify exactly what's in recycled steel. By knowing the ingredients perfectly, factories can use more recycled metal and less coal, cutting down on pollution.
What needed solving
Steel producers struggle to increase recycled scrap usage because they cannot accurately identify impurities or track scrap quality, leading to high CO2 emissions and inefficient use of expensive alloying elements.
What was built
The project developed Deep Learning computer vision for scrap identification, a Digital Scrap Information Card for tracking, and high-speed sampling systems for liquid steel analysis.
Who needs this
Who can put this to work
If you are a scrap supplier dealing with low-value mixed metal piles — this project developed a Digital Scrap Information Card that tracks and classifies scrap quality, allowing you to valorize materials like Mn steels.
If you are an equipment provider dealing with long production delays during metal analysis — this project developed high-speed sampling and analysis tools that eliminate waiting times for liquid steel results.
Quick answers
What is the cost or price of implementing these technologies?
Based on available project data, specific pricing or implementation costs are not provided.
Is this technology ready for industrial scale?
Yes, the project involves 8 industrial partners and targets three real-world European steelmaking routes to ensure the solutions are relevant to all steelmakers.
How is the IP or licensing handled for the AI tools?
Based on available project data, the specific licensing terms for the Deep Learning and Computer Vision tools are not disclosed.
Does this help with EU environmental regulations?
Yes, it directly supports the EU climate goals for 2050 and the European Clean Steel Partnership by reducing the 1.8 tons of CO2 typically emitted per ton of steel.
How long does it take to integrate the scrap tracking system?
Based on available project data, the integration timeline is not specified, though the project runs from 2022 to 2025.
Who built it
The consortium is heavily industry-driven, with 8 out of 9 partners being industrial entities (89% ratio). This high concentration of steelmakers, scrap suppliers, and technology providers across 5 countries (AT, DE, EL, IT, SE) suggests the outputs are designed for immediate commercial application rather than theoretical research.
Contact Kungliga Tekniska Hoegskolan (KTH) in Sweden
Talk to the team behind this work.
Contact us to connect with the HIYIELD industrial partners for technology transfer.