SciTransfer
herc accelerating industrial co2 neutrality · Project

Self-Powered Plasma Chips to Cut Industrial Fuel Costs and Carbon Emissions

energyTestedTRL 6

Imagine a tiny, smart chip that lives inside a giant industrial furnace. It catches the wasted heat from the fire and turns it into a special kind of energy called plasma. This plasma acts like a super-charger for the flame, making the fuel burn much more completely and cleanly.

By the numbers
18%
increase in combustion efficiency
20%
reduction in GHG emissions
105.6M
potential revenue by end of 2027
50,000
suitable systems in the EU
1 Mt
potential CO2 emission reduction
The business problem

What needed solving

High-temperature industries struggle with fuel costs and carbon taxes, as hydrogen is 1.5 to 5 times more expensive than natural gas and current combustion efficiency is capped at 98.5%.

The solution

What was built

A self-powered vacuum nanoelectronic chip (HERC) and heat-powered photon generators that initiate plasma-assisted combustion in industrial boilers.

Audience

Who needs this

Steel mill operatorsDistrict heating plant managersIndustrial boiler manufacturersChemical plant energy managers
Business applications

Who can put this to work

Steel and Metallurgy
enterprise
Target: Iron and steel plant

If you are an iron and steel plant dealing with the high cost of switching to hydrogen—which can be 1.5 to 5 times more expensive than gas—this project developed HERC chips that boost burning efficiency by 18%. This allows you to get more energy out of your fuel and lower your OPEX.

District Heating
mid-size
Target: Municipal heating utility

If you are a heating utility dealing with high fuel expenses that make up 96% of life-cycle costs, this project developed a self-powered device that lowers GHG emissions by 20%. It fits into existing boiler systems to increase your return on assets.

Chemical Manufacturing
any
Target: High-temperature process heat facility

If you are a chemical manufacturer dealing with hard-to-abate emissions in systems over 1MW, this project developed HERC technology that increases combustion efficiency by 18%. This helps you move toward CO2 neutrality without replacing your entire boiler infrastructure.

Frequently asked

Quick answers

How does this affect operational costs?

The technology is designed to lower OPEX by increasing combustion efficiency by 18%, which is critical since fuel expenses can represent up to 96% of life-cycle costs in some steam systems.

Can this be scaled to existing industrial plants?

Yes, HERC chips are designed to be fitted into existing industrial boiler systems. There are an estimated 50,000 suitable systems in the EU alone.

What is the intellectual property status?

The HERC technology is described as a patented method using self-powered vacuum nanoelectronic chips.

How does it help with environmental regulations?

The technology lowers GHG emissions by 20%, helping energy-intensive industries move toward CO2 neutrality.

When will the commercial impact be realized?

The project aims for the first industrial installation, with a revenue potential of 105.6M by the end of 2027.

Consortium

Who built it

The project is led by a single Estonian SME, Efenco OU, which holds 100% of the industry ratio. This lean structure suggests the technology is proprietary and centrally controlled, focusing on rapid commercialization of their patented HERC chips rather than a broad academic collaboration.

How to reach the team

Contact Efenco OU in Estonia for licensing or installation inquiries.

Next steps

Talk to the team behind this work.

Contact us to connect with Efenco OU for a pilot installation of HERC chips.