SciTransfer
HELIOS · Project

Hydrogen-Ready Retrofit Kits for Industrial Gas Turbines to Reduce Carbon Emissions

energyTestedTRL 6

Imagine a gas stove that can switch from natural gas to pure hydrogen without exploding or creating pollution. This project does that for giant power plant engines. It creates a special burner design that keeps the flame stable and clean, even when using 100% hydrogen.

By the numbers
9 ppmv
maximum NOx emissions
100%
maximum hydrogen blend capability
1 MW to 500 MW
turbine power range applicability
The business problem

What needed solving

Power plants struggle to reduce CO2 emissions because replacing existing gas turbines is too expensive. They need a way to use hydrogen fuel without causing equipment failure or high NOx pollution.

The solution

What was built

A modified FlameSheet™ combustor and a set of numerical models for 3D turbulent flow and flashback prediction in hydrogen combustion.

Audience

Who needs this

Gas turbine operatorsPower plant engineersIndustrial heat providersEnergy utility companies
Business applications

Who can put this to work

Power Generation
enterprise
Target: Utility Power Plant Operator

If you are a utility operator dealing with high CO2 emissions from aging gas turbines — this project developed a retrofit-ready FlameSheet™ combustor that allows operation on 0–100% hydrogen blends. This enables you to decarbonize large-scale power generation without replacing the entire turbine.

Heavy Industry
enterprise
Target: Industrial Plant Owner

If you are an industrial plant owner dealing with the need for high-temperature heat while reducing nitrogen oxides — this project developed a solution for turbines from 1 MW to 500 MW. It ensures low-NOx combustion (<9 ppmv) even at high firing temperatures.

Energy Equipment
any
Target: Turbine Manufacturer

If you are a turbine manufacturer dealing with the shift toward a hydrogen economy — this project developed validated numerical models and high-pressure rig tests. This allows you to offer hydrogen-compatible upgrades to your existing customer base.

Frequently asked

Quick answers

What is the cost or price of the retrofit solution?

Based on available project data, specific pricing or cost figures for the retrofit solution are not provided.

Can this be used for large-scale industrial power plants?

Yes, the project is designed for turbines ranging from 1 MW to 500 MW, making it applicable to both industrial and large-scale systems.

Who owns the IP and how is licensing handled?

Based on available project data, the technology is based on the FlameSheet™ platform from Thomassen Energy BV, but specific licensing terms are not listed.

Does this meet environmental regulations regarding emissions?

The project specifically targets low-NOx emissions of less than 9 ppmv during hydrogen combustion.

When will the technology be ready for full deployment?

The project period runs from 2023-03-01 to 2027-02-28, aiming to reach TRL 6 by the end of the term.

Consortium

Who built it

The consortium is heavily industry-weighted with a 57% industry ratio, consisting of 4 industrial partners, 2 universities, and 1 research center across 3 countries (NL, DE, IT). This structure suggests a strong focus on commercial viability and practical application rather than purely academic research.

How to reach the team

Contact the Technical University of Eindhoven (TU/e)

Next steps

Talk to the team behind this work.

Contact us to connect with the HELIOS consortium for retrofit licensing.