If you are a panel manufacturer dealing with high chemical adhesive costs and strict fire safety rules — this project developed hybrid wood-hydrochar panels that use less than 10% bio-adhesive to provide fire protection.
Turning Agricultural and Forestry Waste into High-Value Fireproof and Shielding Panels
Imagine taking the leftover scraps from farming and logging and cooking them under pressure to create a charcoal-like material. This material is then pressed into strong boards, similar to plywood, but with special properties. These boards can block electromagnetic signals or stop fires, turning waste that usually rots in the field into a high-tech building product.
What needed solving
Rural areas struggle with underutilised agroforestry waste and high post-harvest losses. Current disposal methods are inefficient and fail to capture the economic value of lignocellulosic biomass.
What was built
A small-scale pilot for biomass valorization, an AI-based feedstock forecasting tool, and digital passports for commercializing bio-based panels.
Who needs this
Who can put this to work
If you are a component producer dealing with the need for sustainable electromagnetic shielding materials — this project developed a way to convert agroforest waste into panels specifically for electromagnetic shielding.
If you are a supply chain manager dealing with unpredictable waste volumes from forests and farms — this project developed an AI-based digital tool for forecasting feedstock availability.
Quick answers
What is the expected cost or price of the final panels?
Based on available project data, specific pricing is not mentioned, but the project focuses on reducing costs by using underutilised biomass and reducing bio-adhesive content to less than 10%.
At what industrial scale will this be tested?
The concept will be demonstrated at a small-scale pilot integrated into existing wood, food, and bioenergy value chains.
How is the intellectual property or licensing handled?
Based on available project data, the project will implement digital passports to help commercialize the panels and bioadhesives, though specific licensing terms are not listed.
When will the technology be ready for market use?
The project period runs from 2025-09-01 to 2029-02-28, suggesting market readiness targets around early 2029.
How does this integrate into existing waste streams?
It uses Hydrothermal Carbonization to treat lignocellulosic biomass residues, including pruning waste and bioethanol process side-streams.
Who built it
The consortium is well-balanced for commercialization, featuring 17 partners across 7 countries. With a 29% industry ratio (5 companies) and 4 SMEs, there is a strong link between the 3 universities and 3 research centers and the actual market. The presence of an SME coordinator (AIDIMME) suggests a focus on practical, scalable business outcomes rather than purely academic research.
Contact AIDIMME in Spain for technical specifications on hydrochar panels.
Talk to the team behind this work.
Contact us to connect with the HARWASTING consortium for pilot partnership opportunities.