Imagine having a perfect digital ghost of an airplane part that tracks its health from the moment it's made until it's recycled. It uses smart sensors and AI to spot cracks or wear and tear before they become dangerous. It's like having a medical record for a plane wing that tells mechanics exactly where to fix it using augmented reality glasses.
Aircraft composite parts are difficult to monitor for hidden damage and expensive to repair. Current manufacturing processes often lack real-time quality data, leading to waste and inefficient maintenance cycles.
A digital twin system including THz-spectroscopy for manufacturing, piezoresistive sensors for health monitoring, and AR-guided laser repair tools.
If you are a manufacturer dealing with waste and quality errors in composite parts — this project developed a THz-spectroscopy monitoring system and 3R resins that ensure flawless entry into service and easier recycling.
If you are an MRO provider dealing with unreliable manual scarf repairs — this project developed augmented reality tools and laser-assisted cleaning that increase repair reliability and speed up virtual certification.
If you are an operator dealing with unexpected aircraft downtime — this project developed onboard piezoresistive sensor networks and AI for fatigue life prediction to allow continuous airworthiness.
Based on available project data, specific commercial pricing is not provided, though the EU contributed EUR 5,691,451 to the development phase.
The project is developing demonstrators for three main systems, including THz-assisted manufacturing and repair tools, indicating it is moving toward industrial validation.
Based on available project data, specific licensing terms are not listed, but the project involves a consortium of 19 partners including 8 industry players.
It uses a common IIoT platform to integrate data from manufacturing, onboard sensors, and repair tools for a bidirectional dataflow.
The project period runs from 2022-09-01 to 2026-02-28, suggesting the final validated tools will be ready by early 2026.
The project shows strong commercial intent with a 42% industry ratio, comprising 8 industrial partners and 5 SMEs across 9 countries. This mix of 7 research centers and 4 universities ensures that the high-tech AI and sensor developments are grounded in practical aerospace manufacturing and MRO requirements.
Contact Instituto Tecnologico de Aragon
Contact us to connect with the GENEX consortium for licensing the 3R resin or AI monitoring tools.
