SciTransfer
FURHY · Project

Fully Recyclable Bio-Based Lightweight Composites for Cars and Aircraft

transportTestedTRL 4

Imagine a high-strength plastic for cars and planes that is made from plants and recycled carbon, rather than oil. Instead of ending up in a landfill, this material can be completely broken down and reused to make new high-value parts. It's like Lego for industrial parts, but stronger and greener.

By the numbers
100%
material recovery rate
9
consortium partners
67%
industry partner ratio
The business problem

What needed solving

Current high-performance composites are difficult to recycle and energy-intensive to produce. This creates a waste problem and increases the carbon footprint of aircraft and vehicles.

The solution

What was built

A bio-based, recyclable epoxy resin and a hybrid hemp/recycled carbon fiber textile. They also developed a low-energy compression molding process and a numerical model to predict electrical behavior.

Audience

Who needs this

Automotive lightweighting engineersAerospace composite manufacturersSustainable materials procurement officersComposite recycling specialists
Business applications

Who can put this to work

Automotive
enterprise
Target: Electric Vehicle Manufacturer

If you are an EV manufacturer dealing with heavy vehicle weights and CO2 targets — this project developed a bio-based hybrid composite that reduces weight while remaining 100% recyclable. This helps meet sustainability goals without sacrificing structural strength.

Aerospace
mid-size
Target: Aircraft Component Supplier

If you are a supplier dealing with high energy costs in autoclave curing — this project developed a low-energy prepreg compression molding process. This allows for the production of lightweight, smart composites with lower operational overhead.

Waste Management
SME
Target: Composite Recycling Plant

If you are a recycling firm dealing with non-recyclable thermoset waste — this project developed a recyclable epoxy resin with cleavable units. This enables the recovery of 100% of the material for use in new high-value composites.

Frequently asked

Quick answers

How does this impact production costs?

Based on available project data, the project focuses on a 'low cost' and 'low energy consumption' out-of-autoclave process to reduce manufacturing expenses.

Is this ready for industrial scale production?

The project has developed lab-scale synthesis of resins and modified carding processes for textiles; however, it is currently in the development and validation phase.

What is the IP and licensing status?

Based on available project data, specific licensing terms are not mentioned, but the project involves 6 industrial partners who are developing the formulations and processes.

How does it integrate with existing manufacturing?

It utilizes a modified version of prepreg compression molding (PCM), which is a known industry process, making it easier to integrate into existing factory lines.

What is the timeline for market availability?

The project period runs from 2023-07-01 to 2026-12-31, suggesting that final validated results will be available by late 2026.

Consortium

Who built it

The consortium is heavily industry-driven, with 67% of the 9 partners coming from the industrial sector, including 4 SMEs. This high industry ratio suggests a strong focus on commercial viability and practical application in the automotive and aerospace sectors across 5 countries.

How to reach the team

Contact CENTRO DI RICERCHE EUROPEO DI TECNOLOGIE DESIGN E MATERIALI in Italy

Next steps

Talk to the team behind this work.

Contact us to bridge the gap between this lab-scale resin and your production line.

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