SciTransfer
FUEL-UP · Project

Converting Forestry Waste into Sustainable Aviation and Marine Biofuels

transportPilotedTRL 7

Imagine taking leftover branches and wood scraps from forests and putting them through a high-heat 'pressure cooker' to create a raw oil. This project then cleans and refines that oil into high-quality fuel for planes and ships. It's like turning forest trash into liquid gold that keeps engines running while keeping the air cleaner.

By the numbers
80%
GHG emission reduction compared to fossil fuels
2Mt
Target fuel production capacity by 2040
1000 L
Pyrolysis oil input for demonstration
450-500 L
SAF output per 1000 L HPO
200 L
Valuable compounds extracted per tonne of HPO
The business problem

What needed solving

The aviation and marine sectors struggle to find scalable, low-carbon fuel alternatives that meet strict engine specifications. Current bio-fuel processes often leave behind wasteful side streams that hurt the overall profit margin.

The solution

What was built

A TRL6-7 production process that converts forestry residues into certified SAF and marine diesel, including a system to recover 80% of the aqueous phase for biogas and solvents.

Audience

Who needs this

Sustainable Aviation Fuel (SAF) producersMarine fuel suppliersForestry waste management companiesBio-refinery operatorsGreen chemical manufacturers
Business applications

Who can put this to work

Aviation
enterprise
Target: Airline operators

If you are an airline dealing with strict carbon emission targets — this project developed a process to produce Sustainable Aviation Fuel (SAF) that can reduce GHG emissions by up to 80% compared to fossil fuels.

Maritime Transport
enterprise
Target: Shipping fleet owners

If you are a shipping company dealing with the need for greener propulsion — this project developed marine diesel and Naphtha/Bio-methanol blends that meet ISO 8217 and ISO 8178 standards.

Chemical Manufacturing
mid-size
Target: Bio-solvent producers

If you are a chemical plant dealing with waste streams in fuel production — this project developed a way to turn the heavy Naphtha fraction into industrial solvents via catalytic reforming.

Frequently asked

Quick answers

What is the expected cost or price of the fuel?

Based on available project data, specific price points are not provided, but the project focuses on cost-efficiency and full valorisation of side streams to improve economic viability.

At what industrial scale is this technology currently?

The project demonstrates technology at TRL6-7, transforming 1000 L of pyrolysis oil into approximately 450-500 L of SAF and 300-350 L of marine diesel.

How is the IP or licensing handled for the catalysts?

Based on available project data, the project focuses on optimizing catalysts and scalability, but specific licensing terms are not disclosed.

What regulations or standards must the fuels meet?

SAF will be tested for D4054 certification (Tiers 1, 2 & 2.5), while marine fuels will be assessed according to ISO 8217 and ISO 8178 standards.

What is the timeline for full commercial rollout?

The project aims for commercial scale by 2030, with a plan to replicate in 10 sites by 2035 and 25 sites by 2040.

Consortium

Who built it

The consortium is heavily industry-driven, with 8 industrial partners (67% of the group) and 5 SMEs, indicating a strong focus on commercialization rather than pure academic research. With 12 partners across 8 countries, the project leverages a broad European network to ensure the technology can be replicated across different regional forestry markets.

How to reach the team

Contact SINTEF AS in Norway for technical specifications on the pyrolysis upgrading process.

Next steps

Talk to the team behind this work.

Contact us to connect with the FUEL-UP consortium for early adoption of their bio-refining technology.

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