SciTransfer
Fluently · Project

AI-Powered Human-Robot Collaboration Interface for Dynamic Industrial Environments

manufacturingPilotedTRL 7

Imagine if you could talk to a factory robot like a coworker, and it actually understood your tone and hand gestures. Instead of writing complex code, the robot learns your habits and adjusts its speed and movements to help you work more comfortably. It's like having a smart assistant for heavy machinery that grows more intuitive the more you work together.

By the numbers
18.8 M EUR
Commercialization investment required
16.3 M EUR
Forecasted 2028 EBITDA
91%
ROI
325
Workers employed along supply chain
13%
Gross profit
The business problem

What needed solving

Industrial robots often require complex coding and lack the ability to adapt to the emotional or physical state of human workers. This creates a barrier for non-technical staff and increases cognitive load in dynamic manufacturing settings.

The solution

What was built

A Smart Interface unit (including a wearable device) that translates speech and gestures into robot commands, and a 'Robo-Gym' physical training hub for human-robot synchronization.

Audience

Who needs this

Automated factory managersIndustrial robot integratorsWorkforce training providersHuman-centric manufacturing consultants
Business applications

Who can put this to work

Automotive Manufacturing
enterprise
Target: Vehicle assembly plant

If you are a vehicle assembly plant dealing with high worker fatigue and complex assembly lines — this project developed a Smart Interface unit that interprets speech and gestures to reduce physical and cognitive loads.

Electronics Assembly
mid-size
Target: Custom electronics manufacturer

If you are a custom electronics manufacturer dealing with frequent production changes and a need for zero-coding robot updates — this project developed a system that models production changes so robots can match them in real-time.

Industrial Training
SME
Target: Vocational training center

If you are a training center dealing with the skill gap in robotics — this project developed the Robo-Gym, the first European hub where humans and robots learn common work practices together.

Frequently asked

Quick answers

What is the estimated cost to bring this to market?

The total project value required to commercialize the Fluently device and Robo-Gym concept is 18.8 M EUR.

Has this been tested at an industrial scale?

Yes, the system is being validated through demonstration on three full scale pilots with varying levels of automation and complexity.

What are the intellectual property or licensing options?

Based on available project data, specific licensing terms are not listed, but the project results include a Smart Interface unit and a Robo-Gym concept.

When can we expect a return on investment?

The project forecasts a payback in 2028 with a ROI of 91%.

How does this integrate with existing robot hardware?

It uses an ASIC-based smart interface unit and a wearable device for the operator to translate speech, tone, and gestures into robot instructions.

Consortium

Who built it

The consortium is heavily industry-driven, with 14 industrial partners (61% of the group) including 9 SMEs, ensuring a strong market orientation. With 23 partners across 12 countries, the project leverages a broad European and Japanese network, combining 6 universities and 2 research centers to bridge the gap between AI research and factory-floor application.

How to reach the team

Contact REPLY DEUTSCHLAND SE for commercial inquiries regarding the Smart Interface unit.

Next steps

Talk to the team behind this work.

Contact SciTransfer to connect with the Fluently consortium for pilot implementation.

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