If you are a personal care product manufacturer dealing with high costs of fossil-based surfactants — this project developed a biotechnological platform that produces bio-based fatty amines. This allows you to replace toxic catalysts with a process targeting production costs below €5/kg.
Sustainable Bio-Based Production Platform for Fatty Amines Using Industrial Waste
Imagine turning leftover fats and proteins from food factories into high-value ingredients for soaps and creams. Instead of using harsh chemicals and extreme heat, this method uses specially designed biological catalysts that act like tiny, precise scissors. It's like switching from a giant, polluting furnace to a clean, smart kitchen that produces exactly what you need with less waste.
What needed solving
Current fatty amine production relies on the fossil-based 'nitrile route,' which is energy-intensive, uses toxic catalysts, and creates hazardous by-products. These limitations lead to high costs and poor environmental performance.
What was built
A data-driven biotechnological platform including conceptual process designs, reactor configurations, and mass/energy flow models for enzymatic fatty amine production.
Who needs this
Who can put this to work
If you are a detergent producer dealing with energy-intensive production and hazardous by-products — this project developed an enzymatic route that reduces GHG emissions by 30%. It transforms low-value agro-food residues into functional chemicals.
If you are an agrochemical formulator dealing with low selectivity and complex mixtures in your chemical inputs — this project developed a data-driven biocatalysis system. This ensures higher purity and sustainability for agricultural applications.
Quick answers
What is the target production cost for the bio-based fatty amines?
The project aims for fatty amine production costs to be below €5/kg.
At what industrial scale is the technology currently available?
The project is delivering a TRL5 platform, meaning it is moving toward industrial validation in the cosmetics, detergents, and agriculture sectors.
How is the intellectual property or licensing handled?
Based on available project data, specific licensing terms are not provided, but the project involves 11 industrial partners to ensure market readiness.
What are the environmental benefits compared to current methods?
The platform targets a 30% reduction in GHG emissions compared to the traditional fossil-based nitrile route.
How long is the development timeline?
The project runs from June 1, 2024, to May 31, 2028.
Who built it
The consortium is heavily industry-driven with 11 industrial partners (58% of the total), including 9 SMEs. This strong commercial presence, spanning 6 countries, suggests a high focus on market adoption and practical application rather than purely academic research.
Contact Instituto Tecnológico del Embalaje, Transporte y Logística in Spain
Talk to the team behind this work.
Contact us to connect with the FLEXIZYME consortium for TRL5 licensing opportunities.