SciTransfer
Flex2Energy · Project

Automated Roll-to-Roll Production Line for Flexible Organic Solar Panels

manufacturingPilotedTRL 6

Imagine printing solar cells like a giant newspaper press instead of making them one by one in a lab. This project creates a high-speed assembly line that prints lightweight, flexible solar films. These films can be applied to windows, greenhouses, or vehicle roofs to generate electricity without needing heavy glass panels.

By the numbers
160
national, European, and international regulations monitored
11
industry partners
The business problem

What needed solving

Traditional solar panels are heavy, rigid, and difficult to integrate into building facades or vehicle roofs. Current organic PV production lacks the automated, high-speed manufacturing needed to make these products cost-competitive.

The solution

What was built

An automated Roll-to-Roll (R2R) manufacturing line including printing and assembly machines with AI-based inline quality control.

Audience

Who needs this

Glass facade manufacturersCommercial greenhouse buildersEV body designersIndustrial energy efficiency consultants
Business applications

Who can put this to work

Construction
enterprise
Target: Commercial building developers

If you are a developer dealing with high energy costs for glass facades — this project developed integrated photovoltaics that act as energy-efficient windows. This allows buildings to generate power directly from their exterior walls.

Agriculture
mid-size
Target: Commercial greenhouse operators

If you are a greenhouse owner dealing with heat management and electricity bills — this project developed Agri-PV shade curtains. These systems make greenhouses energy autonomous while protecting crops like tomatoes.

Automotive
enterprise
Target: Electric vehicle (EV) manufacturers

If you are an EV maker dealing with limited battery range — this project developed vehicle-integrated photovoltaics for roofs. This increases the mileage of commercial EVs and provides power at solar carports.

Frequently asked

Quick answers

How does this affect the cost of solar production?

The project aims to manufacture high efficiency, durable printed IPV products at a competitive cost by using an automated roll-to-roll manufacturing line.

Is this technology ready for industrial scale?

Yes, the project is building the first-of-each-kind Automated Roll-to-Roll Manufacturing Line, incorporating Industry 4.0 concepts and AI-driven quality control.

What is the IP and licensing status?

Based on available project data, specific licensing terms are not listed, but the project involves 11 industry partners and 6 SMEs developing the manufacturing tools.

Which regulations must these products follow?

The products are designed to comply with IEC 61215 for design and IEC 61730 for safety, covering 160 national and international regulations.

What is the timeline for deployment?

The project runs from 2023-01-01 to 2026-12-31, with the final phase focusing on demonstrating and validating products in real-world business cases.

Consortium

Who built it

The consortium is heavily industry-driven with a 65% industry ratio, comprising 11 companies and 6 SMEs across 8 countries. This strong commercial presence, led by a private SME coordinator, indicates a high focus on market entry and industrial scalability rather than purely academic research.

How to reach the team

Contact Organic Electronic Technologies Private Company in Greece

Next steps

Talk to the team behind this work.

Contact us to connect with the Flex2Energy consortium for licensing and pilot opportunities.

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