If you are an industrial bakery manufacturer dealing with high ingredient costs and consumer demand for clean labels — this project developed fermented flours that can replace conventional ingredients, including cocoa-alternatives, while preserving taste and texture.
Turning Fruit and Vegetable Waste into High-Value Nutritious Food Ingredients
Imagine taking the scraps from fruit and vegetable processing and using a special kind of fermentation—similar to how sourdough or kombucha is made—to turn them into nutrient-dense flours. These flours can replace expensive or less healthy ingredients in snacks and baked goods. It's basically a way to upgrade food waste into a premium product that tastes great and is better for your gut.
What needed solving
Food companies face high costs and carbon footprints from ingredients while 30% of food is wasted. There is a critical need for affordable, clean-label ingredients that maintain taste and texture.
What was built
An automated solid-state fermentation (SSF) platform and a 100T/y industrial plant that produces functional, nutritious flours from fruit and vegetable waste.
Who needs this
Who can put this to work
If you are a functional food brand dealing with the need for natural, gut-healthy additives — this project developed ingredients rich in beta-glucan prebiotics, complete proteins, and vitamins through a solid-state fermentation process.
If you are a fruit and vegetable processor dealing with massive amounts of side-streams and waste — this project developed an automated fermentation platform that converts these waste streams into high-value-added ingredients.
Quick answers
How does this impact ingredient costs?
The project focuses on creating cost-efficient ingredients by valorizing side-streams, which helps food companies find affordable alternatives that do not compromise the consumer experience.
Is the technology ready for industrial scale?
Yes, the company has established an industrial demonstration plant with a 100T/y capacity, enabling scaled production and real consumer trials.
What is the IP or licensing status?
Based on available project data, the technology has reached TRL 8 and is being implemented by Green Spot Technologies, though specific licensing terms are not listed.
How does this fit into current food regulations?
The process produces ingredients that are gluten-free, lactose-free, and GMO-free, aligning with EU Green Deal and Farm to Fork strategies for sustainable food systems.
How quickly can this be integrated into existing lines?
The platform is designed for cost-effective upscaling and automation, and the resulting flours are intended to replace conventional ingredients without altering technical or organoleptic functionality.
Who built it
The project is led by a single French SME, Green Spot Technologies. This 100% industry-led structure indicates a strong focus on commercialization rather than academic research, as evidenced by the rapid progression to TRL 8 and the establishment of a 100T/y production facility.
Contact Green Spot Technologies in France for B2B partnerships regarding fermented flours.
Talk to the team behind this work.
Contact us to explore how to integrate these sustainable ingredients into your product line.