SciTransfer
FASTER-H2 · Project

Hydrogen-Ready Airframe Design for Medium-Range Commercial Aircraft

transportTestedTRL 4

Imagine redesigning a plane's body to hold hydrogen fuel instead of traditional jet fuel. Since hydrogen is tricky to store, it requires special tanks and new safety structures to prevent leaks or fires during a crash. This work creates the 'skeleton' and layout needed to make these green planes safe and efficient.

By the numbers
150-250
Passenger capacity (PAX)
1000-2000
Flight range in nautical miles (nm)
2035
Target entry-into-service year
The business problem

What needed solving

Current aircraft airframes are not designed to safely store or distribute hydrogen, which has different physical properties than kerosene. This creates a barrier to achieving climate-neutral flight for medium-range commercial aviation.

The solution

What was built

A set of weight-optimized fittings for hydrogen tanks, energy-absorbing crash structures for fire management, and structural health monitoring sensors.

Audience

Who needs this

Commercial aircraft manufacturersAerospace structural engineersHydrogen fuel system integratorsAviation safety certification bodies
Business applications

Who can put this to work

Aerospace Manufacturing
enterprise
Target: Airframe Manufacturer

If you are an airframe manufacturer dealing with the shift to carbon-neutral fuels — this project developed weight-optimized fittings and crash structures for hydrogen tanks that ensure safety for 150-250 passengers.

Aviation Safety
mid-size
Target: Safety Systems Provider

If you are a safety systems provider dealing with hydrogen leak risks — this project developed structural health monitoring sensors and energy-absorbing crash structures to manage fire and leaks.

Sustainable Transport
enterprise
Target: Aircraft Designer

If you are an aircraft designer dealing with the need for 1000-2000nm range green flights — this project developed an integrated fuselage architecture that optimizes space for hydrogen fuel cells and direct burn systems.

Frequently asked

Quick answers

What is the estimated cost of implementing these technologies?

Based on available project data, specific unit costs for the technology are not provided, though the EU contributed EUR 23,322,380 to the research and development phase.

At what industrial scale is this technology currently available?

The project aims to reach a maturity of TRL3/4 by the end of 2025, meaning it is currently in the validation and laboratory testing phase rather than full industrial scale.

How is the intellectual property or licensing handled?

Based on available project data, specific licensing terms are not mentioned, but the project is coordinated by Airbus Operations GmbH with a consortium of 36 partners.

What is the timeline for commercial entry?

The project targets TRL6 by 2030, with a planned entry-into-service for the aircraft in 2035.

How does this integrate with existing aircraft designs?

It requires a reconsideration of typical configurations, specifically focusing on the non-pressurized fuselage, rear fuselage, and empennage to accommodate hydrogen tanks.

Consortium

Who built it

The project is heavily industry-driven, with 20 industrial partners (56% ratio) including the coordinator, Airbus Operations GmbH. The collaboration is broad, involving 36 partners across 9 European countries, blending the scale of enterprises with the agility of 6 SMEs and the research capabilities of 16 academic/research institutions.

How to reach the team

Contact Airbus Operations GmbH regarding H2 airframe integration

Next steps

Talk to the team behind this work.

Contact us to explore partnership opportunities with the FASTER-H2 consortium.

More in Transport & Mobility
See all Transport & Mobility projects