SciTransfer
FALCON · Project

Advanced Simulation Tools for Lighter, Quieter and More Fuel-Efficient Aircraft Design

transportTestedTRL 4

Imagine designing a plane wing that can bend and flex like a bird's wing without breaking or shaking violently. This project creates a high-tech digital simulator that predicts exactly how air flows around these flexible parts. By getting the physics right in a computer, engineers can build lighter planes that burn less fuel and make less noise.

By the numbers
3.8%
Direct aviation CO2 emissions share of total emissions
13.9%
Aviation share of EU transport emissions in 2017
75%
Decrease in noise emissions per aircraft over 30 years
1.3 million
People exposed to >70 dB noise at 98 airports in 2019
The business problem

What needed solving

Current aircraft design methods cannot accurately predict the behavior of ultra-flexible, lightweight wings. This prevents manufacturers from reducing airframe weight, which is essential for lowering CO2 emissions and noise pollution.

The solution

What was built

High-performance predictive FSI tools and software couplings between solvers like MSC Nastran, ProLB, ESPRESO, and OpenLB.

Audience

Who needs this

Aircraft OEMsAerostructures manufacturersAeroacoustic consultantsFlight physics software developers
Business applications

Who can put this to work

Aerospace Manufacturing
enterprise
Target: Aircraft Original Equipment Manufacturer (OEM)

If you are an OEM dealing with high airframe weight and CO2 targets — this project developed predictive FSI tools that allow for more flexible wings and slender fuselages. This reduces structural weight and helps meet the goal of net-zero emissions by 2050.

Aviation Components
mid-size
Target: High-tier aircraft supplier

If you are a supplier dealing with aeroelastic instabilities in mobile airframe structures — this project developed multi-fidelity optimization tools. This ensures parts remain stable and quiet even in high-speed fluid flows.

Aviation Software
SME
Target: Engineering simulation software provider

If you are a software provider dealing with the need for faster fluid-structure interaction solvers — this project developed couplings between ProLB, OpenLB, and MSC Nastran. This enables high-performance predictive modeling for complex turbulence.

Frequently asked

Quick answers

What is the cost or price of the developed tools?

Based on available project data, pricing and cost information for the tools are not provided.

Can these tools be used at an industrial scale?

Yes, the project specifically aims to enhance the design capabilities of the European industrial aircraft sector using three industrial testcases.

How is the IP and licensing handled?

Based on available project data, specific licensing terms are not mentioned, though it involves a consortium of 14 partners including 9 industry entities.

When will the results be available?

The project period runs from 2024-01-01 to 2027-12-31.

How do these tools integrate with existing software?

The project has developed couplings between structure solvers such as MSC Nastran and ProLB, as well as ESPRESO and OpenLB.

Consortium

Who built it

The project is highly industry-driven with a 64% industry ratio, comprising 9 industrial partners and 1 SME out of 14 total partners. This strong commercial presence, combined with 3 universities and 2 research centers across 6 countries, suggests the output is designed for immediate industrial application rather than pure academic study.

How to reach the team

Contact the Universite d'Aix Marseille research office

Next steps

Talk to the team behind this work.

Contact us to connect with the FALCON consortium for FSI tool integration.

More in Transport & Mobility
See all Transport & Mobility projects