Imagine turning industrial trash from aluminum and paint factories into high-grade titanium. Instead of using a dirty, expensive process that pumps out tons of CO2, this method uses green hydrogen to 'clean' the metal. It's like recycling old scrap into a premium product while keeping the air clean.
Europe relies heavily on Russian titanium imports for critical transport and medical sectors. Current production methods (Kroll process) are carbon-intensive and expensive.
A green hydrogen-sourced direct titanium reduction process. It includes an AI-driven real-time monitoring system for process optimization.
If you are a manufacturer dealing with high import costs and reliance on Russian titanium sponges — this project developed a direct reduction process that lowers the Ti-metal price to approximately 6800 €/t. This reduces costs by 15% compared to current imports from Russia and China.
If you are a medical device company dealing with unstable supply chains for titanium — this project developed a way to produce 54 ktpy of Ti metal within Europe. This ensures a steady, local supply of metal for critical medical sectors.
If you are a construction firm dealing with high carbon footprints from cement — this project developed a way to convert remaining titanium residues into building materials. These materials have 30% lower CO2 emissions compared to cement-based options.
The estimated price for Ti-metal produced via this process is 6800 €/t, which is 15% lower than the current import prices from Russia and China (approximately 8500 €/t).
Upon full industrialization, the process aims to produce 54 ktpy of Ti metal.
Based on available project data, specific licensing terms are not provided, but the project is led by an industrial-driven consortium including 13 industry partners.
The process achieves a >90% reduction in CO2 emissions compared to the conventional Kroll process, which typically emits 10 tn CO2 per tn of Ti metal.
The project runs from January 2024 to December 2027, with a goal to scale to demonstration (TRL5) at the Alumina-Doo plant and ORANO.
The project is heavily industry-led, with 13 industrial partners (72% of the consortium) and 5 SMEs across 9 countries. This high industry ratio, combined with the involvement of major sites like ORANO and Alumina-Doo, suggests a strong focus on commercial viability and rapid scaling rather than purely academic research.
Contact Technische Universität Clausthal
Contact us to connect with the EURO-TITAN consortium for early adoption of green titanium.
