SciTransfer
ENABLER · Project

Eco-friendly, low-platinum fuel cells for heavy-duty hydrogen transport

transportPilotedTRL 6

Imagine a hydrogen engine that doesn't rely on expensive rare metals or toxic 'forever chemicals' found in standard plastics. This team created a new internal layer for fuel cells that works at higher temperatures and uses much less platinum. It's like upgrading a battery to be cheaper and greener without losing any power.

By the numbers
0.3 mgPt/cm2
reduced platinum content
105 °C
operating temperature
The business problem

What needed solving

Hydrogen fuel cells are currently too expensive due to high platinum requirements and rely on toxic, environmentally harmful PFAS chemicals that face increasing regulatory pressure.

The solution

What was built

A PFSA-free fuel cell short stack using intermetallic Pt-alloy catalysts and hydrocarbon membranes.

Audience

Who needs this

Heavy-duty vehicle OEMsFuel cell stack manufacturersHydrogen powertrain engineersSustainable chemical suppliers
Business applications

Who can put this to work

Heavy-Duty Logistics
enterprise
Target: Truck manufacturer

If you are a truck manufacturer dealing with the high cost of platinum and environmental regulations on PFAS — this project developed a PFSA-free membrane electrode assembly that reduces platinum content to 0.3 mgPt/cm2. This lowers material costs while maintaining performance for long-haul transport.

Green Energy Components
mid-size
Target: Fuel cell stack producer

If you are a stack producer dealing with the toxicity of fluoropolymers in manufacturing — this project developed hydrocarbon-based materials that allow operation at 105 °C. This removes toxic perfluorinated compounds from your production line and improves thermal management.

Specialized Chemical Manufacturing
SME
Target: Catalyst supplier

If you are a catalyst supplier dealing with the EU's dependency on platinum imports — this project developed intermetallic Pt-alloy catalysts. This enables higher performance and durability with significantly less critical raw material usage.

Frequently asked

Quick answers

How does this reduce the cost of fuel cell production?

It lowers costs by reducing the platinum content to 0.3 mgPt/cm2 and replacing expensive, environmentally burdensome fluoropolymers with hydrocarbon materials.

Can this technology be scaled to industrial levels?

The project demonstrated a fuel cell short stack, which serves as a functional energy generation device to validate the technology beyond a single cell.

What is the status of the intellectual property and licensing?

Based on available project data, the project included IPR management activities and business plan creation to ensure market readiness.

Does this comply with environmental regulations regarding PFAS?

Yes, the technology is specifically designed to be PFSA-free, removing toxic perfluorinated compounds from the manufacturing process.

How does the operating temperature compare to standard cells?

The project achieved higher operating temperatures of 105 °C by using novel hydrocarbon materials instead of conventional PFSA ionomers.

Consortium

Who built it

The consortium is highly industry-focused, consisting of 3 partners with a 100% industry ratio, including 2 SMEs. This structure is designed to create a complete European value chain, spanning from catalyst production (ReCatalyst) and membrane fabrication (ionysis) to full stack technology (EKPO), significantly reducing the gap between lab research and commercial deployment.

How to reach the team

Contact ReCatalyst d.o.o. in Slovenia for catalyst and MEA integration inquiries.

Next steps

Talk to the team behind this work.

Contact SciTransfer to connect with the ENABLER consortium for licensing and partnership opportunities.

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