SciTransfer
EMPowerMet · Project

Sustainable Titanium Recycling and Manufacturing for Aerospace and Defense Components

manufacturingPilotedTRL 7

Imagine taking titanium scraps and old parts and turning them back into high-quality metal sheets and wires without needing a massive, polluting furnace. It's like melting down old LEGOs to make brand new, strong bricks using electricity instead of gas. This process then uses those recycled materials to 3D print and shape complex parts for planes and space gear.

By the numbers
16
partners
7
countries
69%
industry ratio
3
industrial demonstrators
The business problem

What needed solving

Europe lacks domestic primary titanium production and relies on risky imports. Current manufacturing is fossil-fuel intensive and wasteful, creating a vulnerability in the supply chain for critical aerospace and defense parts.

The solution

What was built

A circular titanium value chain using FAST and CONFORM™ technologies to turn waste into sheets and wires, and waDED to create hybrid components.

Audience

Who needs this

Aerospace manufacturersDefense equipment producersTitanium scrap recyclersHigh-end automotive parts suppliers
Business applications

Who can put this to work

Aerospace
enterprise
Target: Aircraft component manufacturer

If you are an aircraft component manufacturer dealing with high costs of imported titanium and waste from machining — this project developed a circular value chain that transforms swarf into aeroplane service ports. This reduces reliance on foreign raw materials and lowers energy demand.

Space Exploration
mid-size
Target: Satellite and rocket hardware producer

If you are a satellite and rocket hardware producer dealing with the extreme cost of primary titanium — this project developed a process to create space landing gear structures from secondary resources. This ensures a more resilient supply chain for critical parts.

Public Safety
SME
Target: Protective equipment manufacturer

If you are a protective equipment manufacturer dealing with energy-intensive production of metal gear — this project developed a method to produce fire protective helmets using electrically driven alternatives. This lowers the carbon footprint of the manufacturing process.

Frequently asked

Quick answers

How does this affect the cost of titanium parts?

Based on available project data, the project aims to reduce costs by using secondary resources (swarf and end-of-life parts) and replacing fossil-fuel-intensive processes with energy-efficient electrical alternatives.

Is this technology ready for industrial scale?

Yes, the project intends to validate the process chain at TRL7 using three industrial demonstrators, including space landing gear and aeroplane ports.

Who owns the IP and how is it licensed?

Based on available project data, specific IP and licensing terms are not provided, but the consortium includes 11 industry partners and 7 SMEs who will likely manage the commercialization.

What is the timeline for implementation?

The project runs from 2026-06-01 to 2029-05-31, meaning industrial validation will occur during this window.

How does this integrate into existing factories?

The project focuses on replacing conventional fossil-fuel processes with electrically and mechanically driven alternatives like FAST, CONFORM™, and waDED.

Consortium

Who built it

The consortium is heavily industry-driven with a 69% industry ratio, comprising 11 industrial partners and 7 SMEs across 7 countries. This strong commercial presence, led by LKR Leichtmetallkompetenzzentrum, suggests a high focus on market application rather than pure academic research, with only 1 university involved.

How to reach the team

Contact LKR Leichtmetallkompetenzzentrum Ranshofen GmbH in Austria

Next steps

Talk to the team behind this work.

Contact us to connect with the EMPowerMet consortium for titanium recycling partnerships.

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