If you are a fleet operator dealing with strict carbon limits on 40-ton routes — this project developed a Fuel Cell Electric Vehicle with a 750 km range that maintains 90% load capacity. This allows you to keep your cargo volume while eliminating diesel emissions.
Modular Zero-Emission Heavy-Duty Trucks for Long-Haul and Regional Logistics
Imagine a Lego-like system for giant trucks that lets companies switch between batteries and hydrogen fuel cells depending on how far they need to drive. It's like having a smartphone for trucking where the power source can be swapped to fit the trip. This ensures heavy loads can move across Europe without relying on diesel.
What needed solving
Heavy-duty transport is slow to decarbonize because zero-emission trucks often sacrifice load capacity or driving range. Current solutions struggle to match the Total Cost of Operation of diesel engines.
What was built
Two 40-ton trucks (one FCEV, one BEV) at TRL 8. Key components include a scalable fuel cell system, SiC-based inverters, and a CO2-refrigerant HVAC system.
Who needs this
Who can put this to work
If you are a distribution company dealing with urban emission zones — this project developed a Battery Electric Vehicle with a 400 km range. It provides a modular power system designed for regional mission profiles.
If you are a truck manufacturer dealing with high development costs for electric platforms — this project developed modular technology bricks like SiC-based inverters and e-axles. These components are designed to be scalable across different vehicle groups (4, 5, and 10).
Quick answers
What is the expected cost compared to diesel trucks?
The project targets a Total Cost of Operation (TCO) parity with 2020 diesel-based solutions by 2030.
At what scale is this technology intended for production?
The business case assumes a production volume of more than 10,000 vehicles per year.
How is the intellectual property or licensing handled?
Based on available project data, specific licensing terms are not mentioned, but the project delivers 'technology bricks' for modular vehicle architecture.
When will these vehicles be available for the market?
The demonstrators will reach TRL 8 by the end of 2026, with market entry expected in 2029.
How does the system integrate with existing energy grids?
The project includes a Human Vehicle Interface that features Vehicle-to-Grid communication and a fleet management system.
Who built it
The consortium is heavily industry-driven, with 12 industrial partners representing 71% of the 17 total members. This strong commercial presence, combined with 4 research institutes and 1 university across 7 European countries, indicates a high focus on commercial viability and manufacturing readiness rather than pure academic research.
Contact AIT Austrian Institute of Technology GmbH for technical specifications on modular e-axles.
Talk to the team behind this work.
Contact us to identify licensing opportunities for the EMPOWER modular technology bricks.