SciTransfer
EMBEDED · Project

Modular Waste-to-Biochar and Construction Board Production for Regional Agrifood Industries

environmentPilotedTRL 6

Imagine a portable machine that turns farm waste, like olive pits and grape stems, into charcoal-like soil boosters and building boards right where the waste is created. Instead of trucking trash across the country, it processes everything on-site to keep the land healthy and lock away carbon. It's like having a mini-factory that turns agricultural leftovers into valuable products for the local neighborhood.

By the numbers
5
demonstration pilots
750 k€
financial support for technical transfer
4
countries involved
The business problem

What needed solving

Agrifood industries produce massive amounts of waste like olive pomace and cork bark that are often underutilised or costly to transport. Current waste management lacks flexible, local processing options to turn these residues into profitable materials.

The solution

What was built

A modular, portable pyrolysis unit for biochar production and a stationary board production plant for cork-based materials.

Audience

Who needs this

Olive oil producersVineyard ownersCork harvesting companiesBio-material construction firmsOrganic fertilizer distributors
Business applications

Who can put this to work

Agriculture
any
Target: Primary producer plantations

If you are a plantation owner dealing with olive pomace or grape mark waste — this project developed a modular pyrolysis unit that transforms these residues into biochar for local soil application. This creates a short, resilient value chain that improves soil health on-site.

Construction
SME
Target: Sustainable building material manufacturers

If you are a board producer dealing with cork waste — this project developed a stationary board production plant that capitalizes on regional cork outputs. This allows for the creation of bio-materials with a long-term carbon sink effect.

Chemicals
mid-size
Target: Bio-active compound extractors

If you are a chemical company dealing with underutilised residues like grape stems — this project developed extractive methods to recover bio-active chemicals. This adds a high-value revenue stream through cascade valorisation before the waste is turned into biochar.

Frequently asked

Quick answers

What is the cost of implementing this technology?

Based on available project data, the specific cost of the machinery is not listed, but the project allocates 750 k€ as financial support for technology replications and technical transfer.

Is this technology ready for industrial scale?

The project is demonstrating the technology through five demonstration pilots across Portugal, Ireland, Spain, and the Czech Republic using modular units.

How is the IP or licensing handled?

Based on available project data, specific licensing terms are not provided, but the project focuses on technical transfer using a multi-actor strategy.

What is the timeline for the demonstration phase?

The project aims to demonstrate these alternative business models over a period of 36 months, from June 2025 to May 2028.

How does this integrate into existing farm operations?

The pyrolysis units are designed as single-maned portable units that fit pre- and post-conditioning phases into one module for easy on-site use.

Consortium

Who built it

The consortium is heavily industry-weighted with 7 industrial partners (47% of the group), including 5 SMEs. This strong commercial presence, combined with 5 universities and 2 research centers, suggests a high focus on market viability and practical application rather than pure theory.

How to reach the team

Contact ENVIROHEMP SL in Spain for details on modular pyrolysis units.

Next steps

Talk to the team behind this work.

Contact us to find a partner for the 750 k€ technical transfer program.

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