SciTransfer
ELOXYCHEM · Project

Green Electrochemical Production of High-Performance Plastic and Textile Building Blocks

manufacturingPilotedTRL 6

Imagine using electricity like a precise pair of scissors to chop and reshape molecules instead of using harsh, imported acids. This process turns simple oils and bio-based materials into the essential ingredients needed for strong plastics and fabrics. It's like switching from a smoky old factory to a clean, electric-powered kitchen for chemicals.

By the numbers
60%
energy consumption savings compared with existing processes
6
target Technology Readiness Level (TRL)
The business problem

What needed solving

Chemical producers rely on expensive, imported fossil fuels and hazardous nitric acid to create dicarboxylic acids. This creates supply chain vulnerability and high energy costs.

The solution

What was built

A continuous flow pilot plant and a digital infrastructure combining SCADA, IoT, and digital twins for real-time monitoring.

Audience

Who needs this

Bulk chemical producersBio-based plastic manufacturersHigh-performance textile producersIndustrial coating manufacturers
Business applications

Who can put this to work

Specialty Chemicals
enterprise
Target: Dicarboxylic acid producer

If you are a chemical producer dealing with high costs of imported nitric acid and natural gas — this project developed an electrochemical conversion platform that reduces energy consumption by ~60%. This allows for a drop-in replacement of traditional chemical conversion processes.

Textiles & Polymers
mid-size
Target: Polyamide or Polyester manufacturer

If you are a materials manufacturer dealing with unstable supply chains for high-performance building blocks — this project developed a way to synthesize these materials from biogenic sources and tall oil fatty acids. This secures a sustainable, European-based feedstock supply.

Industrial Coatings
SME
Target: High-performance coating developer

If you are a coatings company dealing with strict environmental regulations on chemical precursors — this project developed a process to produce organic chemicals using renewable energy sources. This reduces the use of harmful precursor chemicals in your supply chain.

Frequently asked

Quick answers

How does this impact production costs?

The project aims to achieve energy consumption savings of ~60% compared with existing processes. Based on available project data, it also reduces reliance on expensive imported materials like nitric acid and natural gas.

What is the current industrial scale of the technology?

The project is designing and commissioning a continuous flow pilot plant capable of producing multiple tonnes per annum. This is intended to demonstrate operational viability at TRL 6.

How is the intellectual property and licensing handled?

WP12 is specifically dedicated to an exploitation strategy and IPR management to ensure the project's market readiness and long-term sustainability.

Can this be integrated with existing green energy grids?

Yes, the project is proving the viability of integrating with renewable energy sources, specifically addressing intermittency and providing demand-response flexibility.

What is the timeline for the pilot plant?

The project period runs from 2024-01-01 to 2028-06-30, with the pilot plant commissioning being a key objective for achieving TRL 6.

Consortium

Who built it

The consortium is heavily industry-weighted with 11 partners, where 6 are industrial entities (55% ratio), including 5 SMEs. This strong industrial presence, combined with 2 universities and 3 research centers across 6 countries, indicates a high focus on commercial viability and scale-up rather than pure academic research.

How to reach the team

Contact SINTEF AS in Norway for technical specifications on the electrochemical platform.

Next steps

Talk to the team behind this work.

Contact us to identify potential licensing opportunities for this TRL 6 electrochemical process.

More in Manufacturing & Industry 4.0
See all Manufacturing & Industry 4.0 projects