SciTransfer
ELEKTRA · Project

Electric Heating Systems to Decarbonize Steel and Hydrogen Production

manufacturingPilotedTRL 7

Imagine replacing giant gas burners in a factory with high-tech electric heaters, similar to how a kitchen stove evolved from gas to induction. This project swaps fossil-fuel combustion for electricity to create the heat needed for making steel and hydrogen. It also includes a way to recycle carbon dioxide, turning waste back into a useful raw material.

By the numbers
≥25%
energy savings compared to state-of-the-art
90%
proposed GHG reduction target by 2040
7–9%
global CO2 emissions attributed to steel industry
The business problem

What needed solving

The steel industry relies on fossil fuels and coking coal, making it difficult to reach climate targets. Current transitions to hydrogen are expensive and limited by infrastructure.

The solution

What was built

Electrified reformers, induction-heated ammonia crackers, and plasma-assisted CO2 recycling systems.

Audience

Who needs this

Steel manufacturersHydrogen production plantsAmmonia importersIndustrial gas suppliers
Business applications

Who can put this to work

Steel Manufacturing
enterprise
Target: Steel Mill Operator

If you are a steel mill operator dealing with high CO2 emissions and volatile coking coal prices — this project developed electrified reactors that can reduce emissions across BF and DRI routes. These systems aim for energy savings of ≥25% compared to current technology.

Chemicals & Fertilizers
enterprise
Target: Ammonia Producer

If you are an ammonia producer dealing with the need to deliver pure hydrogen from imports — this project developed induction-heated ammonia crackers. These units ensure minimal NH3 slip and align with Europe's ammonia import strategy.

Energy Infrastructure
enterprise
Target: Gas Grid Operator

If you are a gas grid operator dealing with the transition to hydrogen-based DRI — this project developed compact Joule-heated reformers. These systems eliminate combustion losses and allow for flexible syngas production using renewable electricity.

Frequently asked

Quick answers

What are the expected cost and energy savings?

The project aims to deliver energy savings of ≥25% compared to state-of-the-art systems. Based on available project data, specific monetary cost reductions are not listed.

At what industrial scale is the technology being developed?

The project targets TRL 7 for reformers and crackers, and TRL 6 for plasma CO2 recycling. This indicates a move toward system prototype demonstration in operational environments.

What is the IP and licensing strategy?

Based on available project data, specific IP or licensing terms are not provided, though the project involves 12 industrial partners including ArcelorMittal and Iberdrola.

How does this fit into current environmental regulations?

It is designed to help the steel industry meet the proposed 90% GHG reduction target by 2040 and EU climate neutrality goals.

What is the timeline for commercial use?

The project runs from 2026 to 2030, with a roadmap for full deployment by 2035.

Consortium

Who built it

The consortium is heavily industry-driven, with 12 industrial partners (80% of the group) and 5 SMEs across 5 countries. The presence of major players like ArcelorMittal, Iberdrola, and SNAM suggests a high level of commercial intent and direct access to industrial testing sites, reducing the gap between research and market entry.

How to reach the team

Contact Iberdrola Clientes Sociedad Anonima in Spain

Next steps

Talk to the team behind this work.

Contact us to explore partnership opportunities with the ELEKTRA industrial consortium.

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