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Electric Actuator · Project

High-Power Electric Actuators to Replace Hydraulic Systems in Heavy Machinery

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Imagine the heavy arms of an excavator that usually move using oil-filled tubes. This technology replaces those messy oil systems with a powerful electric motor that acts like a giant, super-strong screw. It does the same heavy lifting but without the leaks, using much less energy.

By the numbers
120 tons
maximum load capacity
3 meters
maximum stroke length
The business problem

What needed solving

Electric heavy machinery is currently held back by inefficient hydraulic systems that waste energy and require heavy batteries. This creates a bottleneck for the transition to CO2-free construction equipment.

The solution

What was built

A patented electromechanical actuator capable of replacing hydraulic cylinders in heavy-duty machinery.

Audience

Who needs this

Construction machinery OEMsElectric crane manufacturersHeavy-duty mining equipment producersSpecialized vehicle manufacturers
Business applications

Who can put this to work

Construction Equipment
enterprise
Target: Excavator and Crane OEM

If you are an OEM dealing with the inefficiency of hydraulic systems in electric machines — this project developed an electric actuator that handles loads up to 120 tons. This allows you to remove hydraulic oil entirely and reduce the battery size needed for operation.

Mining
enterprise
Target: Heavy Machinery Manufacturer

If you are a manufacturer dealing with high maintenance costs and oil leaks in remote mining sites — this project developed a patented electric actuator with a stroke of up to 3 meters. It increases service life and removes the need for hydraulic oil maintenance.

Material Handling
mid-size
Target: Industrial Lift Equipment Producer

If you are a producer dealing with energy losses in heavy-duty lifting gear — this project developed a high-load electric solution. It improves overall energy efficiency, which is critical for machines operating where recharging options are limited.

Frequently asked

Quick answers

How does this affect the cost of the machinery?

Based on available project data, the technology reduces the need for larger batteries, which decreases the initial costs and the overall weight of the machinery.

Can this be scaled for the largest industrial machines?

Yes, the developed actuator is designed for heavy-duty applications and can handle loads up to 120 tons with a stroke of up to 3 meters.

What is the IP status of this technology?

The project utilizes a patented electric actuator developed by Excess Engineering.

How does it integrate with existing electric platforms?

It replaces traditional hydraulic cylinders, eliminating the need for hydraulic oil and reducing energy losses within the electric powertrain.

What are the maintenance implications?

Based on available project data, the system requires no hydraulic oil, which leads to reduced maintenance costs and an increased service life.

Consortium

Who built it

The project is led by a single Norwegian SME, Excess Engineering AS. With a 100% industry ratio and no university or research partners, the project is lean and focused on direct commercial application and industrial implementation.

How to reach the team

Contact Excess Engineering AS in Norway regarding their patented electric actuator

Next steps

Talk to the team behind this work.

Contact us to explore licensing or integration partnerships with Excess Engineering.