Imagine replacing a giant gas burner with a massive electric heater, similar to how a toaster works but on a huge industrial scale. This technology reaches extreme heat to bake raw materials without burning fossil fuels. By switching to electricity and catching the remaining gas, factories can stop releasing carbon into the air.
Cement, lime, and pulp industries rely on fossil fuel combustion for high-heat processes, making them some of the largest CO2 emitters globally. Transitioning to electricity usually requires massive upfront capital and long installation times.
MW-scale electric heating systems and modular automation platforms. These systems replace combustion for calcination and clinkering up to 2000°C.
If you are a cement plant operator dealing with high carbon taxes and emission limits — this project developed MW-scale electric heating that can eliminate 30-50% of total process emissions. It allows you to revamp old kilns or build new ones with modular systems.
If you are a lime producer dealing with the need for high-temperature calcination — this project developed electric processes reaching 2000°C. This provides a cost-effective way to decarbonize while maintaining specific product properties.
If you are a pulp mill operator dealing with fossil fuel dependency in heating processes — this project developed emission-free electric heating solutions. These modular platforms can be integrated into existing sites to lower initial investment costs.
Based on available project data, the fully electrified solutions for calcination and clinkering are expected to be the cheapest option for decarbonizing these industries.
The project is validating electrically heated processes at a megawatt (MW) scale, capable of reaching temperatures up to 2000°C.
Based on available project data, the project focuses on platform-based modular solutions and automation practices, though specific licensing terms are not detailed.
The use of platform-based modular automation practices can potentially accelerate the electrification process by up to 5 years.
Yes, the solutions are designed for both new electric installations and the revamping of existing ones, offering hybrid modes to lower initial CAPEX.
The consortium is heavily industry-driven, with 20 industrial partners representing 80% of the 25 total members. This high ratio of industry to academia (only 3 universities and 2 research centers) suggests a strong focus on commercial viability and practical deployment rather than theoretical research.
Contact VTT Research Ltd in Finland for technical specifications on MW-scale electric heating.
Contact us to identify the specific industrial partner in your region from the 9 participating countries.
