SciTransfer
Ecoplastomer · Project

Circular Thermoplastic Elastomers Made from Recycled Tires and Plastic Waste

environmentPilotedTRL 6

Imagine taking old car tires and plastic bottles and melting them together into a high-quality, flexible rubber-like material. Usually, these two don't mix well and end up weak, but this technology makes them bond perfectly without adding any harsh chemicals. It turns landfill waste into a valuable raw material that can be reshaped and reused over and over.

The business problem

What needed solving

Recycling rubber tires and polyolefins (HDPE/PP) is difficult because they are incompatible, leading to poor mechanical performance in recycled blends. This results in high volumes of waste in landfills and a heavy reliance on virgin raw materials.

The solution

What was built

A pilot-scale production line and a chemical-free process to create circular Thermoplastic Elastomers (TPEs) from recycled tires and plastics.

Audience

Who needs this

Automotive component manufacturersConstruction material producersPlastic recycling plantsIndustrial rubber goods manufacturers
Business applications

Who can put this to work

Automotive
enterprise
Target: Car parts manufacturer

If you are a car parts manufacturer dealing with high costs of virgin rubber and plastic — this project developed Ecoplastomers that provide a green alternative for interior or exterior components. These materials are compatible with standard injection moulding and pressing.

Construction
mid-size
Target: Building materials supplier

If you are a building materials supplier dealing with strict environmental regulations — this project developed a circular TPE that can be pressed into foils or molded parts. It allows you to replace virgin resources with recycled tire and plastic waste.

Packaging
SME
Target: Industrial packaging firm

If you are an industrial packaging firm dealing with plastic waste taxes — this project developed a process to create durable materials from HDPE and PP waste. These can be extruded into thin foils for protective packaging.

Frequently asked

Quick answers

What is the current industrial scale of the technology?

The project focused on scaling up the existing production line to a pilot industrial scale to ensure product quality and output quantity are ready for full commercialization.

How does the pricing compare to virgin materials?

Based on available project data, specific cost or price points are not provided, but the project aims to reduce virgin resource consumption.

Is there a patent or license available for this process?

Based on available project data, the project was led by ECOPOLPLAST SPOLKA ZOO, but specific patent numbers or licensing terms are not listed.

How is the quality of the recycled material ensured?

The team implemented the ISO 9001 standard and contracted modern equipment for control tests to ensure high quality for the automotive and construction industries.

Can this material be processed using standard factory machinery?

Yes, the project confirmed the materials can be processed using common methods such as extruding, injection moulding, and pressing.

Consortium

Who built it

The project is managed by a single SME, ECOPOLPLAST SPOLKA ZOO from Poland. With a 100% industry ratio and no university or research partners, the project is heavily driven by commercial application and direct industrial scaling rather than academic exploration.

How to reach the team

Contact ECOPOLPLAST SPOLKA ZOO in Poland

Next steps

Talk to the team behind this work.

Contact us to find similar circular economy technologies for your supply chain.

More in Environment & Climate
See all Environment & Climate projects