If you are a fleet operator dealing with strict GHG emission limits — this project developed a C5+ oxygenate e-fuel that replaces fossil diesel. It allows you to use existing engine infrastructure while significantly reducing soot and tailpipe emissions.
Carbon-Neutral Synthetic Diesel for Heavy-Duty Shipping and Long-Haul Transport
Imagine turning smog and water into a high-quality fuel using only wind or solar power. Instead of making simple alcohols, this process creates a complex liquid that works just like diesel but burns much cleaner. It's like a chemical assembly line that builds a fuel molecule from scratch in one go, making it easy to use in existing ship engines without needing new hardware.
What needed solving
Heavy-duty and marine transport cannot easily switch to batteries due to low energy density. Current synthetic fuels are either too simple (methanol) or too complex to produce efficiently without multiple expensive steps.
What was built
A bench-scale (< 1L/h) hybrid catalytic system that converts CO2 and water into C5+ oxygenated e-fuels in a single-step process.
Who needs this
Who can put this to work
If you are a logistics provider dealing with the low energy density of batteries for long-haul routes — this project developed a high-energy density synthetic fuel. It provides a drop-in replacement for diesel that is compatible with current-fleet fuel distribution networks.
If you are a fuel producer dealing with inefficient multi-step conversion schemes — this project developed a once-through hybrid catalytic process. It integrates electrocatalysis and thermocatalysis to produce higher alcohols with greater carbon and energy efficiency.
Quick answers
What is the current industrial scale of the technology?
The process has been demonstrated at a bench-scale producing less than 1L/h in continuous mode.
How does the cost of production compare to fossil diesel?
Based on available project data, specific cost-per-liter figures are not provided, though the project focuses on improving atom and energy efficiencies to lower costs.
What is the IP and licensing strategy?
The project is developing an exploitation plan with international partners to export these advanced e-fuel technologies.
Can this fuel be used in existing engines?
Yes, the fuel is designed for compatibility with current-fleet infrastructures, including internal combustion engines and distribution networks.
How does the system handle unstable renewable energy sources?
The project specifically optimizes the process dynamic response to handle stationary and daily fluctuations from wind and solar power inputs.
Who built it
The project features a strong commercial orientation with a 42% industry ratio, comprising 5 industrial partners (including 2 SMEs) across 8 countries. This balance between 4 universities and 3 research centers ensures that the fundamental catalysis research is directly aligned with the needs of the marine and heavy-duty transport sectors.
Contact CSIC (Spain) for technical specifications on the hybrid tandem process.
Talk to the team behind this work.
Contact us to find licensing opportunities for this TRL 4 e-fuel technology.