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DILAPRO · Project

Digital Twin Software for Faster Laser Manufacturing and Automated Part Certification

manufacturingTestedTRL 5

Imagine being able to test-drive a laser cutting or printing process on a computer before ever touching a piece of metal. This project creates a digital rehearsal tool to stop mistakes and a digital 'stamp of approval' system to cut through red tape. It's like having a flight simulator for factories that also handles the paperwork automatically.

By the numbers
6
operational production lines used for development
13
consortium partners
5
SMEs involved
The business problem

What needed solving

Laser manufacturing of complex parts is slowed down by expensive trial-and-error production and a tedious, manual certification process that increases labor costs.

The solution

What was built

Two software tools: DILAFACT for simulating and monitoring laser-material interactions, and DILACERT for automating production data processing and certification documentation.

Audience

Who needs this

Additive manufacturing service providersAerospace component engineersMedical implant manufacturersHigh-precision metal fabrication shops
Business applications

Who can put this to work

Aerospace
enterprise
Target: High-precision component manufacturer

If you are a high-precision component manufacturer dealing with slow certification for complex parts — this project developed DILACERT that streamlines compliance documentation and quality verification. This reduces the time and labor costs needed to approve parts for critical use.

Medical Devices
SME
Target: Additive manufacturing specialist

If you are an additive manufacturing specialist dealing with material waste and defects in specialized metals — this project developed DILAFACT that simulates laser-material interactions. It allows you to optimize production and use real-time feedback to avoid defects.

Automotive
mid-size
Target: EV chassis and engine part producer

If you are an EV chassis producer dealing with high energy costs and material scrap — this project developed a digital twin platform that optimizes production based on available equipment and environmental factors. This helps you combine quality assurance with sustainability.

Frequently asked

Quick answers

What is the cost or pricing model for the software?

Based on available project data, specific pricing is not mentioned, but the project uses an innovative IP plan covering both commercial and Open Access licenses.

Can this be used at an industrial scale?

Yes, the development is grounded in 6 operational production lines and focuses on scalable platforms for laser-based high-precision manufacturing.

How is the intellectual property and licensing handled?

The project implements an innovative IP plan that includes both commercial and Open Access licenses to ensure long-term competitiveness.

Does this help with government or industry regulations?

Yes, DILACERT specifically targets the certification and standardization hurdle, simplifying compliance documentation for complex parts.

How long does it take to integrate these tools into a factory?

Based on available project data, a specific integration timeline is not provided, but the tools are designed as modules to be synthesized into full platforms.

Consortium

Who built it

The consortium is heavily industry-driven, with 7 industrial partners (54% ratio) and 5 SMEs across 8 countries. This strong commercial presence, combined with 2 universities and 3 research centers, suggests the project is focused on practical market application rather than pure theory.

How to reach the team

Contact Teknologisk Institut in Denmark

Next steps

Talk to the team behind this work.

Contact us to explore licensing opportunities for DILAFACT and DILACERT.

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