If you are a plant operator dealing with aging infrastructure and unplanned downtime — this project developed predictive maintenance algorithms and structural health sensors that prevent failures and extend asset life.
Digital Twin and Smart Sensor System for Modernizing Aging Hydropower Plants
Imagine giving an old dam a nervous system and a brain. This project installs high-tech sensors to feel cracks or water quality changes and uses a digital copy of the plant to predict when parts will break. It helps operators run the plant efficiently while keeping the local fish and water healthy.
What needed solving
Hydropower plants are struggling with aging infrastructure and a lack of real-time data, leading to inefficient maintenance and potential environmental compliance risks.
What was built
A suite of structural and environmental sensors, a Digital Twin for predictive maintenance, and a Decision Making Platform for market-optimized power generation.
Who needs this
Who can put this to work
If you are a monitoring firm dealing with manual water sampling and slow biodiversity reporting — this project developed real-time sensors for E coli, pH, and digital holographic microscopes that automate ecological tracking.
If you are a grid manager dealing with unpredictable hydro-power output in volatile markets — this project developed a Decision Making Platform with inflow forecasting and grid modeling to optimize power generation based on market needs.
Quick answers
What is the cost or pricing for these digital tools?
Based on available project data, specific pricing for the tools is not mentioned; however, the project received an EU contribution of EUR 4,498,761 for development.
Is this solution tested at an industrial scale?
Yes, the project uses real-world use cases from PPC in Greece, A2A in Italy, and EPS in Serbia to validate the tools in actual hydropower environments.
How is the IP or licensing handled for the sensors and software?
Based on available project data, specific licensing terms are not provided, but the consortium includes 7 SMEs and 3 large power enterprises likely to share or license the results.
How does this integrate with existing plant hardware?
The system integrates via a robust data architecture designed to store and exchange historical, operational, and sensorial data from both new sensors and existing plant records.
What is the timeline for deployment?
The project period runs from 2023-10-01 to 2026-09-30, indicating that full deployment and final results are expected by September 2026.
Who built it
The consortium is heavily weighted toward commercial application, with a 77% industry ratio. It consists of 13 partners, including 7 SMEs and 3 large power enterprises, ensuring that the developed sensors and digital twins are designed for immediate industrial utility rather than just academic research.
Contact ETHNIKO KENTRO EREVNAS KAI TECHNOLOGIKIS ANAPTYXIS in Greece
Talk to the team behind this work.
Contact us to explore licensing opportunities for the Di-Hydro sensor suite.