If you are an aircraft OEM dealing with the unpredictability of liquid hydrogen storage tanks — this project developed UQ-enabled design tools that reduce simulation time and increase safety accuracy. This allows for faster virtual certification of new propulsion systems.
Safety and Risk Management Tools for Hydrogen and Sustainable Aviation Fuel Aircraft
Imagine building a plane with a brand new engine and not being 100% sure how every tiny part will behave in the real world. This work creates a high-tech safety net that predicts where mistakes might happen during design and building. It's like having a crystal ball that tells engineers exactly where to double-check their work to prevent accidents before the plane even flies.
What needed solving
New hydrogen and SAF propulsion systems introduce unpredictable risks that traditional design tools cannot handle. This leads to longer certification times and higher risks of failure during the manufacturing and operation phases.
What was built
A set of design tools including digital twins and Model Based System Engineering that quantify uncertainties across the aircraft life cycle. These were validated through 6 industrial test cases.
Who needs this
Who can put this to work
If you are a supplier dealing with the manufacturing tolerances of compact heat exchangers — this project developed a method to track uncertainties from the drawing board to the factory floor. This prevents costly flaws in the development chain of futuristic components.
If you are an MRO provider dealing with the operational risks of SAF-powered turboprops — this project developed a risk management system that predicts how parts wear down over time. This helps in preventing disruptions and improving fleet resilience.
Quick answers
What is the cost or price of implementing this system?
Based on available project data, specific pricing or implementation costs are not provided.
Can this be scaled to all types of aircraft?
The project starts with low-speed turboprop aircraft using hydrogen and SAF, but aims to expand to high-speed aircraft configurations.
How is the IP handled or licensed?
Based on available project data, the project intends to deliver a system that is 'as open as possible' for integrated design platforms.
What is the timeline for deployment?
The project runs from 2024-05-01 to 2027-04-30, with validation campaigns reaching TRL5.
How does this integrate with existing design software?
It provides tools like digital twins and Model Based System Engineering to make existing propulsion design platforms 'UQ-enabled'.
Who built it
The consortium is heavily industry-driven, with 10 out of 13 partners coming from the private sector (77% industry ratio). With 7 SMEs involved across 8 countries, the project is structured for commercial application rather than pure academic research, ensuring that the 6 test cases are grounded in real-world manufacturing and operational needs.
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