SciTransfer
CUMERI · Project

Custom Membrane Systems for Carbon Capture and Industrial Oil Recovery

environmentPilotedTRL 7

Imagine a high-tech filter that can pick out specific molecules from a messy industrial stream. This project creates these 'smart filters' to catch greenhouse gases in steel mills and clean old engine oil so it can be used again. It's like upgrading a coffee filter to something that can separate invisible gases or thick chemicals with extreme precision.

By the numbers
16
Total partners
9
Industrial partners
10 kg
PEBA powder upscaling target
1 m2
PEBA membrane spinning upscaling target
The business problem

What needed solving

Industrial sectors like steel and oil refining struggle with high energy costs and waste. Current separation methods for CO2, H2, and lubricant additives are often inefficient or non-recyclable.

The solution

What was built

Three types of customized membranes: bio-based polymer membranes for CO2, SiC/SiCN membranes for H2, and grafted ceramic membranes for oil purification.

Audience

Who needs this

Steel plant operatorsLubricant recycling facilitiesChemical processing plantsCarbon capture service providers
Business applications

Who can put this to work

Steel Manufacturing
enterprise
Target: Steel Mill Operator

If you are a steel mill operator dealing with high CO2 emissions and wasted hydrogen — this project developed a comprehensive system that recovers H2 and captures CO2 simultaneously. This allows for better hydrogen valorization and decreased emissions.

Oil & Gas
mid-size
Target: Lubricant Re-refinery

If you are a re-refinery dealing with contaminated used lubricant oil — this project developed a two-step liquid filtration system using grafted ceramic membranes. This enables the recovery of expensive base oils and additives from waste.

Pharmaceuticals
any
Target: Chemical Processing Plant

If you are a chemical plant dealing with complex liquid separations — this project developed flexible membrane solutions and validated their transferability to other industries. This provides a more energy-efficient alternative to traditional separation methods.

Frequently asked

Quick answers

What is the cost or price of these membrane systems?

Based on available project data, specific pricing is not provided, but the project includes techno-economical assessments to ensure the greener alternatives are viable compared to industrial benchmarks.

At what industrial scale are these membranes being produced?

The project is upscaling PEBA powder to 10 kg and membrane spinning up to 1 m2, aiming for a TRL7 demonstration.

How is the IP and licensing handled for these materials?

Based on available project data, specific licensing terms are not mentioned, but the project involves 16 partners including 9 companies to ensure industrial application.

How do these membranes integrate into existing plants?

The systems are designed as comprehensive units for the steel sector and two-step processes for the O&G sector to replace or augment current separation steps.

What is the timeline for full commercial deployment?

The project runs from 2022-12-01 to 2027-02-28, targeting a TRL7 pilot demonstration by the end of the period.

Consortium

Who built it

The consortium is heavily weighted toward industrial application, with 9 companies (including 2 SMEs) representing 56% of the 16 partners. This high industry ratio, combined with 7 Research Technology Organizations (RTOs), suggests a strong focus on commercial viability and a direct path from lab-scale materials to industrial pilot testing across 8 countries.

How to reach the team

Contact VLAAMSE INSTELLING VOOR TECHNOLOGISCH ONDERZOEK N.V. in Belgium

Next steps

Talk to the team behind this work.

Contact us to connect with the CUMERI consortium for pilot opportunities.

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